Production Line
The rack shelf panel roll forming machine is designed for efficient and continuous production of metal shelf panels with punching and bending functions integrated in one automated roll forming production line, ensuring stable profiles, flexible width adjustment, and high production efficiency for storage rack manufacturers.
We can customize the roll forming machine according to different rack shelf panel widths, hole layouts, edge designs, and loading capacity requirements.
This roll forming machine is ideal for warehouse rack manufacturers, shelving system suppliers, and metal storage solution companies requiring automatic high-volume shelf panel production.
1. Flow Chart
Decoiler → Servo feeder → Hydraulic punching machine → Pre-cut → Guiding → Roll forming machine → Bending machine → Out table
| 2. Basic Specifications of This Line | |||
| Speed | 15-20m/min,customizable | Operator Needed | 1-2 persons |
| Machine Frame | Wall panel | Driving System | Chains |
| Dimension | LWH 7*1.8*2m | Weight | 15T |
| Container | 1*40GP+(1*20GP) | Power Supply | Customizable |
| 3. Machine Components | |||
| Decoiler*1 | Roll forming machine*1 | Cutting unit*1 | PLC control cabinet*1 |
| Out table*2 | Tool box*1 | Spare parts | |
*For reference only; subject to the actual machines.
Profile Information
Rack shelf panels are widely used in warehouse storage systems, supermarket shelving, industrial racks, and logistics equipment. The profile usually features reinforced ribs, punched holes, and folded edges for higher loading strength and assembly convenience.
Most rack shelf panels are produced from galvanized steel, cold rolled steel, or pre-painted steel by a fully automatic roll forming production line for stable dimensions and efficient mass production.
How Does The Roll Forming Machine Work?
Machine Details
Steel Coil Decoiler
Steel coil decoiler is used to unwind metal coils smoothly for feeding into roll forming, cutting, or punching processes.
Manual decoiler is a basic and economical option, while motorized and hydraulic decoilers are also available for higher efficiency and automation:
| Power Type | Manual | Steel Coil Width | Max 1250mm |
| Loading Capacity | 5/7/10 Ton | Expanding Range | 460-50mm |
Hydraulic punching unit
The hydraulic punching unit automatically punches installation holes, reinforcement holes, and connection slots before roll forming.
It offers accurate positioning, stable hydraulic operation, fast punching speed, and high automation for continuous rack shelf panel production.
Roll Forming Machine
The roll forming machine gradually forms both sides of the rack shelf panel through multiple roller stations.
Its wall-panel frame and chain transmission structure provide stable operation, convenient maintenance, and reliable forming performance. The machine can also produce different shelf panel widths through adjustable forming settings.
| Speed | 20m/min | Forming Station | 18 Stands |
| Motor Power | 7.5Kw | Shaft Diameter | 76mm, solid |
| Driving System | Chain | Roller Material | Gcr15,HRC58-62° |
| Frame Structure | Wall panel | Shaft Material | 40Cr heat treatment |
PLC Control Cabinet & Encoder
In a cold roll forming line, the encoder works with the PLC to provide real-time feedback on material position and speed, ensuring precise feed, synchronized forming, and accurate length control for cutting and punching.
Production speed, product length, and quantity can be set on the control cabinet. The display language can be customized according to customer requirements.
Customizable Rack Frame Roll Forming Solutions
Our High-Auto Stretched Hole Double-Fold Shelf Panel Roll Forming Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Thickness | Production speed | Automation level |
| Perforation | Embossing | Cutting | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Safety Designs
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Warranty
2-year warranty with lifetime technical support and after-sales service.
Professional Packing
Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.
Installation Guide
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Frequently Asked Question
Yes. The hydraulic punching machine automatically punches holes and slots according to the rack shelf panel design requirements.
Lead times range from 30-40 days post-order, varying by customization level and supplier location. We typically require 35 days for standard machines.
Yes. We are a professional manufacturer that produces both standard market profiles and customized profiles. We can also sign an agreement to ensure that your drawing will not be shared with other parties.
There is no need to worry. Our machines are designed for easy installation and operation.
Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.
We will also provide:
detailed installation and operation manuals
machine layout drawings
wiring diagrams
online technical support (video call / photos / videos)
If needed, we can also arrange an engineer to come to your factory to help with installation and training. Many of our customers complete installation smoothly with our online guidance.
