{"id":1015,"date":"2021-05-05T06:18:50","date_gmt":"2021-05-05T06:18:50","guid":{"rendered":"https:\/\/goalonform.com\/?post_type=product&p=1015"},"modified":"2026-09-03T06:22:44","modified_gmt":"2026-09-03T06:22:44","slug":"double-layer-ibr-corrugated-roof-panel-roll-forming-machine","status":"publish","type":"product","link":"https:\/\/goalonform.com\/de\/produkt\/double-layer-ibr-corrugated-roof-panel-roll-forming-machine\/","title":{"rendered":"Doppellagige IBR- und Wellpappendach-Rollformmaschine"},"content":{"rendered":"\t\t
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Production Line<\/span><\/h4>

Double layer roll forming production line for efficient manufacturing of IBR and corrugated roof panels, combining two profiles in one compact system with reliable, continuous output.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t

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  1. Dual profile in one machine<\/li>
  2. Space-saving double layer design<\/li>
  3. Fast profile switching<\/li>
  4. Stable continuous production<\/li>
  5. Cost-effective investment solution<\/li>
  6. Low maintenance structure<\/li><\/ol>

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    Machine configurations can be customized for various IBR and corrugated panel designs, including wave dimensions, effective width, thickness range, and cutting length control.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Ideal for roofing sheet manufacturers, construction material suppliers, and contractors requiring flexible production of two popular roofing profiles with limited factory space or budget.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    1. Flow Chart<\/strong><\/p>

    Decoiler \u2192 Guiding \u2192 Roll forming machine \u2192 Hydraulic cut \u2192 Out table<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    2. Basic Specifications of This Line<\/strong><\/td><\/tr>
    Speed<\/td>15-20m\/min,customizable<\/span><\/td>Operator Needed<\/td>1-2 persons<\/span><\/td><\/tr>
    Machine\u00a0Frame<\/td>Wall\u00a0panel<\/span><\/td>Driving\u00a0System<\/td>Chains<\/span><\/td><\/tr>
    Dimension<\/td>LWH 7*1.8*2m<\/span><\/td>Weight<\/td>15T<\/span><\/td><\/tr>
    Container<\/td>1*40GP+(1*20GP)<\/span><\/td>Power Supply<\/td>Customizable<\/span><\/td><\/tr>
    3. Machine Components<\/strong><\/td><\/tr>
    Decoiler*1<\/td>Roll forming machine*1<\/td>Cutting unit*2<\/td>PLC control cabinet*1<\/td><\/tr>
    Auto stacker*1<\/td>Tool box*1<\/td>Spare parts<\/td>\u00a0<\/td><\/tr><\/tbody><\/table>

    \u00a0 \u00a0 \u00a0 *For reference only; subject to the actual machines.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Profile Information<\/span><\/h4>

    IBR and corrugated roof panels are used for roofing and cladding; IBR features trapezoidal ribs, corrugated has wave patterns, widely used in Africa, Southeast Asia, and South America.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tCorrugation roof panel\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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    \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tTrapezoidal roof panel\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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    They typically use 0.3\u20130.8 mm PPGI, or galvanized steel, offering corrosion resistance, lightweight structure, and cost efficiency for large-scale roofing and wall applications.<\/p><\/div><\/div><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    How Does The Roll Forming Machine Work?<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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    Machine Details<\/span><\/h4>
    Steel Coil Decoiler<\/span><\/h6>

    Steel coil decoiler is used to unwind metal coils smoothly for feeding into roll forming, cutting, or punching processes.<\/p>

    Manual decoiler is a basic and economical option, while motorized and hydraulic decoilers are also available for higher efficiency and automation:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Power Type<\/td>Manual<\/span><\/td>Steel Coil Width<\/td>Max 1250mm<\/span><\/td><\/tr>
    Loading Capacity<\/td>5\/7\/10 Ton<\/span><\/td>Expanding Range<\/td>460-50mm<\/span><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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    \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tManual decoiler\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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    \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tElectrical decoiler\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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    Roll Forming Machine<\/span><\/h6>

    The double layer roll forming machine adopts a wall panel frame and chain driving system, ensuring stable forming and long service life.\u00a0<\/p>

    Its dual-layer structure allows IBR production on the upper layer and corrugated panels below, maximizing efficiency without increasing footprint. Manual or automatic switching options are available.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Roll Forming Machine<\/span><\/h6>

    The double layer roll forming machine adopts a wall panel frame and chain driving system, ensuring stable forming and long service life.\u00a0<\/p>

    Its dual-layer structure allows IBR production on the upper layer and corrugated panels below, maximizing efficiency without increasing footprint. Manual or automatic switching options are available.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tDouble layer roof panel roll forming machine\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Speed<\/td>20m\/min<\/span><\/td>Forming Station<\/td>18 Stands<\/span><\/td><\/tr>
    Motor Power<\/td>7.5Kw<\/span><\/td>Shaft Diameter<\/td>76mm, solid<\/span><\/td><\/tr>
    Driving System<\/td>Chain<\/span><\/td>Roller Material<\/td>Gcr15,HRC58-62\u00b0<\/span><\/td><\/tr>
    Frame Structure<\/td>Wall panel<\/span><\/td>Shaft Material<\/td>40Cr heat treatment<\/span><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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    Cutting Unit<\/span><\/h6>

    The double layer hydraulic cutting system performs precise post-forming cutting for both IBR and corrugated panels, ensuring clean edges without deformation.\u00a0<\/p>

    It operates through hydraulic power with synchronized control, matching forming speed. Optional encoder tracking improves accuracy, while basic systems use fixed-length cutting.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t

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    Power Type<\/td>Hydraulic cut<\/span><\/td><\/tr>
    Power<\/td>5.5Kw<\/span><\/td><\/tr>
    Blade Material<\/td>Cr12MoV<\/span><\/td><\/tr>
    When Cutting<\/td>Forming stops<\/span><\/td><\/tr>
    Length Tolerance<\/td>\u2264\u00b11mm<\/span><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Convyor<\/span><\/h6>

    After cutting, IBR roof panels can be collected by an out table or an auto stacker, depending on production requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tAuto stacker for double layer roof panel roll forming machine\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
    \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tLearn More \u2192 Double layer roof panel machine with Auto Stacker<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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    Item<\/strong><\/td>Out Table<\/strong><\/td>Auto Stacker<\/strong><\/td><\/tr>
    Type<\/strong><\/td>Manual \/ Semi-manual<\/td>Fully automatic<\/td><\/tr>
    Investment<\/strong><\/td>Low cost<\/td>Higher initial investment<\/td><\/tr>
    Labor<\/strong><\/td>Requires manual handling<\/td>Reduces labor significantly<\/td><\/tr>
    Efficiency<\/strong><\/td>Suitable for low\u2013medium speed<\/td>Ideal for high-speed production<\/td><\/tr>
    Flexibility<\/strong><\/td>High<\/td>Moderate<\/td><\/tr>
    Stacking<\/strong><\/td>Manual, less consistent<\/td>Automatic, neat and consistent<\/td><\/tr>
    Maintenance<\/strong><\/td>Simple<\/td>More complex<\/td><\/tr>
    Application<\/strong><\/td>Small to medium production lines<\/td>Large-scale, continuous production<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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    PLC Control Cabinet & Encoder<\/span><\/h6>

    In a cold roll forming line, the encoder works with the PLC to provide real-time feedback on material position and speed, ensuring precise feed, synchronized forming, and accurate length control for cutting and punching.<\/p>

    Production speed, product length, and quantity can be set on the control cabinet. The display language can be customized according to customer requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Optional Upgrade \u2014\u2014 Flim Laminator<\/span><\/h6>
    1. Protects the panel surface from scratches during forming, cutting and stacking<\/span><\/li>
    2. Improves finished panel appearance, especially for pre-painted and high-end roofing sheets<\/span><\/li>
    3. Reduces rejection and rework caused by surface damage<\/span><\/li>
    4. Provides extra protection during handling, packing and transportation<\/span><\/li>
    5. Increases product value for premium roofing projects<\/span><\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tPerformance comparison\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
      \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tKnow More - Film Laminator<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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      Customizable Roof Panel Roll Forming Solutions<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
      \n\t\t\t\t\t\t\t\t\t

      Our Double Layer IBR & Corrugated Roof Panel Roll Forming Machine offers comprehensive customization options to meet diverse roofing requirements for residential buildings, villas, commercial properties, and other construction projects.<\/p>

      From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.<\/p>
      Material<\/td>Thickness<\/td>Production speed<\/td>Automation level<\/td><\/tr>
      Perforation<\/td>Embossing<\/td>Cutting<\/td>Machine color<\/td><\/tr>
      One machine for multiple profile sizes<\/td>\u2026\u2026<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
      \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tGet Your Custom Solution<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Comprehensive Services & Support<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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      \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tSteel cables secure\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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      \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tManuals\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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      Safety Designs<\/span><\/h6>

      Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

      \n\t\t\t\t\t\t\t\t\t
      Warranty<\/h6>

      2-year warranty with lifetime technical support and after-sales service.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

      \n\t\t\t\t\t\t\t\t\t
      Professional Packing<\/span><\/h6>

      Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

      \n\t\t\t\t\t\t\t\t\t
      Installation Guide<\/span><\/h6>

      Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

      \n\t\t\t\t\t\t\t
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      <\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Roll Forming Machines Delivered Worldwide<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
      \n\t\t\t\t\t\t\t\t\t

      From our factory to customers across the globe.<\/span><\/strong><\/p>

      Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.<\/p>

      Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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      <\/div>\n\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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      <\/div>\n\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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      <\/div>\n\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Frequently Asked Question<\/h4>\t\t\t\t<\/div>\n\t\t
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      \n\t\t\t\t\t
      \n
      \n\n \n
      \n
      \n \n \n Is production speed affected by double layer?<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
      \n\n
      \n

      No, each layer operates independently with stable speed, ensuring efficient production comparable to single-layer machines. The standard configuration operates at 15\u201320 m\/min<\/strong>. Higher-end configurations can reach 30\u201340 m\/min<\/strong>, and even higher speeds can be customized according to specific production requirements.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

      \n
      \n \n \n What is the average lead time for roof panel roll former?<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
      \n\n
      \n

      Lead times range from 30-50 days post-order, varying by customization level and supplier location. We typically require 45 days for standard machines.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

      \n
      \n \n \n Can you provide a quotation if I don't have the exact drawing yet?<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
      \n\n
      \n

      Yes. After communicating with you about your requirements, we can first provide a quotation and a similar solution based on a profile that is close to your needs for your reference. Once the exact drawing becomes available, we can update the quotation and configuration accordingly at any time.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

      \n
      \n \n \n Can you customize the machine according to the profile drawings I offer?<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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      \n

      Yes. We are a professional manufacturer that produces both standard market profiles and customized profiles. We can also sign an agreement to ensure that your drawing will not be shared with other parties.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

      \n
      \n \n \n I\u2019m worried that installation and commissioning will be difficult after the machine arrives.<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
      \n\n
      \n

      There is no need to worry. Our machines are designed for easy installation and operation.<\/p>

      Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.<\/p>

      We will also provide:<\/p>