{"id":6982,"date":"2026-09-16T06:13:05","date_gmt":"2026-09-16T06:13:05","guid":{"rendered":"https:\/\/goalonform.com\/?post_type=product&p=6982"},"modified":"2026-09-16T11:39:14","modified_gmt":"2026-09-16T11:39:14","slug":"scaffold-plank-roll-forming-machine-with-embossing","status":"publish","type":"product","link":"https:\/\/goalonform.com\/de\/produkt\/scaffold-plank-roll-forming-machine-with-embossing\/","title":{"rendered":"High-Speed Embossing Scaffold Plank Roll Forming Machine"},"content":{"rendered":"
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Profil-Informationen<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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Scaffold planks are formed metal walking platforms with reinforced profiles and embossed surfaces, providing a stable, slip-resistant surface for scaffolding, stairs, walkways, and temporary access platforms.<\/p>

Typically made from galvanized or mild steel, they are also used in workshops and industrial areas where slip resistance and easy cleaning are important. They are commonly manufactured with a dedicated scaffold plank roll forming machine<\/strong>.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Typische Anwendungsbereiche<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Scaffolding Work Platforms<\/td>Industrial Workshop Walkways<\/td><\/tr>
Stair Treads and Platforms<\/td>Anti-Slip Access Walkways<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Profilangaben<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Profil<\/td>Scaffold plank<\/td><\/tr>
G\u00e4ngiges Material<\/td>Galvanized Steel \/ Cold-Rolled Steel (Q235, Q355, ASTM A653)<\/td><\/tr>
Streckgrenze<\/td>235-345Mpa<\/td><\/tr>
Dicke<\/td>1.5 \u2013 2.5 mm<\/td><\/tr>
Profilfunktionen<\/td>Embossed anti-slip surface<\/td><\/tr>
Raised edges enable secure overlapping connections between adjacent planks.<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Produktionslinie<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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Die scaffold plank roll forming machine<\/strong> is an automated production line for continuously forming embossed metal scaffold planks with consistent dimensions and surface patterns. Its integrated leveling, embossing, roll forming, and flying hydraulic cutting processes support efficient, stable production for demanding scaffold plank manufacturing applications.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Flussdiagramm<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Decoiler with leveler \u2192\u00a0 Embossing machine \u2192 Guiding \u2192 Roll forming machine \u2192 Flying hydraulic cut \u2192 Out table<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Live-Testvideo aus der Fabrik \ud83c\udfaf<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Warum sollten Sie sich f\u00fcr diese Rollform-Produktionslinie entscheiden?<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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\u2705\u00a0Continuous Flying Cutting<\/strong><\/p>

The cutter follows the formed plank during cutting, eliminating forming stops and supporting higher continuous output.<\/p>

\u2705\u00a0Consistent Embossed Surface<\/strong><\/p>

Dedicated embossing produces a uniform anti-slip pattern across the plank, improving repeatability between production batches.<\/p>

\u2705\u00a0Rigid Gearbox-Driven Forming<\/strong><\/p>

Cast-iron stands and gearbox transmission provide stable forming under heavier material loads, helping maintain profile accuracy during long production runs.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Maschinendetails \ud83c\udfaf<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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Funktion von Maschinen<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Uncoiling & Leveling Machine<\/strong><\/p>

The integrated uncoiling and leveling unit continuously feeds steel coil into the production line while correcting coil deformation. This provides a flatter and more stable strip before embossing and forming, helping maintain consistent downstream processing.<\/p>

\u2666 Embossing Machine<\/strong><\/p>

The embossing unit creates the specified surface pattern on the steel strip before roll forming. The embossing roller design is matched to the required plank pattern, providing consistent surface definition while maintaining continuous production.<\/p>

Guiding Device<\/strong><\/p>

The guiding system accurately positions the strip before it enters the forming section. Proper lateral alignment helps reduce material deviation during continuous forming and supports consistent plank geometry throughout long production runs.<\/p>

\u2666 Profiliermaschine<\/strong><\/p>

The main forming machine progressively shapes the embossed strip through multiple forming stations. A cast-iron stand provides a rigid foundation, while the gearbox driving system delivers stable power transmission for consistent forming performance.<\/p>

\u2666 Flying Hydraulic Cutting Unit<\/strong><\/p>

The flying hydraulic cutter moves synchronously with the formed profile during cutting, so the roll forming process does not need to stop. By matching the forming speed, it maintains relative stillness between the cutter and profile for accurate cutting.<\/p>

Cut-Out Table<\/strong>
The cut-out table receives the finished scaffold planks after cutting and provides a controlled discharge area. Its configuration can be adapted to the required plank length, production speed, and handling method.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Technische Daten dieser Profilier-Produktionslinie<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Komponente<\/td>Spezifikation<\/td>Details<\/td><\/tr>
Abwickelvorrichtung<\/td>Typ<\/td>Hydraulik<\/td><\/tr>
Kapazit\u00e4t<\/td>5T\u00a0<\/td><\/tr>
Coil Width<\/td>Max. 500mm<\/td><\/tr>
Erweitertes Angebot<\/td>460\u2013520mm<\/td><\/tr>
Nivellierer<\/td>Typ<\/td>3 upper + 4 lower leveling rollers<\/td><\/tr>
Walze Material<\/td>40Cr steel, heat treated<\/td><\/tr>
Pr\u00e4gung<\/td>Machine Type<\/td>Standalone<\/td><\/tr>
Embossing Method<\/td>Roller Embossing<\/td><\/tr>
Embossing Pattern<\/td>Customized<\/td><\/tr>
Embossing Position<\/td>According to Profile Drawing<\/td><\/tr>
Embossing Depth<\/td>According to Profile Design<\/td><\/tr>
Walzprofiliermaschine<\/td>Stationsnummer<\/td>19 Stands<\/td><\/tr>
Walze Material<\/td>GCr15, HRC 58\u201362\u00b0 heat treatment<\/td><\/tr>
Shaft Diameter & Material<\/td>76mm solid shaft, 40Cr heat treatment<\/td><\/tr>
Rahmenstruktur<\/td>St\u00e4nder aus Gusseisen<\/td><\/tr>
Antriebssystem<\/td>Getriebe<\/td><\/tr>
Formable Thickness<\/td>1.5\u20132.5mm<\/td><\/tr>
Schneidevorrichtung<\/td>Typ<\/td>Hydraulik<\/td><\/tr>
Leistung<\/td>5.5kw<\/td><\/tr>
Klingenmaterial<\/td>Cr12MoV<\/td><\/tr>
Schneidemodus<\/td>Formed profile blade mold<\/td><\/tr>
Operation Mode<\/td>Non-stop cutting (Forming works while cutting)<\/td><\/tr>
PLC-Schaltschrank<\/td>SPS<\/td>SIEMENS<\/td><\/tr>
HMI-Touchscreen<\/td>MCGS\/SIEMENS\/Schneider<\/td><\/tr>
Geber<\/td>OMRON<\/td><\/tr>
Language<\/td>Customizable language touch screen<\/td><\/tr>
Functionality<\/td>Speed, length, and quantity preset with material position feedback<\/td><\/tr>
Produktionslinie<\/td>Gesamtleistung<\/td>Around 40kw<\/td><\/tr>
Formgeschwindigkeit<\/td>15-20 m\/min<\/td><\/tr>
Line Dimension<\/td>LWH 27 \u00d7 2.5 \u00d7 1.7m<\/td><\/tr>
Machine Weight<\/td>20 Ton<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Designed for continuous scaffold plank production, this line delivers stable forming of 1.5\u20132.5 mm steel at 15\u201320 m\/min. Integrated embossing provides a consistent anti-slip surface, while synchronized flying cutting maintains accurate lengths without interrupting production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Customizable Roll Forming Solutions<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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Our High-Speed Embossing Scaffold Plank Roll Forming Machine<\/strong> is customized to match your specific plank profile, material, dimensions, and production requirements.<\/p>

From embossing patterns and forming stations to cutting length and line speed, each configuration is engineered around your profile drawing for reliable, continuous production.<\/p>
Material<\/td>Dicke<\/td>Produktionsgeschwindigkeit<\/td>Automatisierungsgrad<\/td><\/tr>
Perforation<\/td>Pr\u00e4gung<\/td>Schneiden<\/td>Maschinenfarbe<\/td><\/tr>
Eine Maschine f\u00fcr mehrere Profilgr\u00f6\u00dfen<\/td>\u2026\u2026<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tHolen Sie sich Ihre ma\u00dfgeschneiderte L\u00f6sung<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Umfassende Dienstleistungen und Support<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tBedienungsanleitungen\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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Sicherheitskonzepte<\/span><\/h6>

Es sind optionale Schutzabdeckungen erh\u00e4ltlich, die das Bedienpersonal vor beweglichen Bauteilen sch\u00fctzen und gleichzeitig die Sicherheit am Arbeitsplatz sowie die Einhaltung gesetzlicher Vorschriften verbessern.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Garantie<\/h6>

2 Jahre Garantie mit lebenslangem technischem Support und Kundendienst.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Professionell verpacken<\/span><\/h6>

Die Maschinen sind in Plastikfolie verpackt und zur einfachen Identifizierung und Montage beschriftet und im Container mit Stahlseilen gesichert.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Installationsanleitung<\/span><\/h6>

Neben kostenpflichtigen Installations- und Schulungsleistungen vor Ort stellen wir Ihnen vor dem Versand Installations- und Bedienungsanleitungen sowie Anleitungsvideos zur Verf\u00fcgung.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t

Profiliermaschinen werden weltweit geliefert<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Von unserem Werk zu Kunden auf der ganzen Welt.<\/span><\/strong><\/p>

Unsere Profiliermaschinen wurden bereits erfolgreich an Kunden in zahlreichen L\u00e4ndern und Branchen geliefert, darunter im Bauwesen, im Bereich Lagersysteme, bei Solaranlagen und in der Stahlverarbeitung.<\/p>

Jedes Projekt spiegelt unsere technische Kompetenz, unsere Fertigungskapazit\u00e4ten und unser Engagement wider, zuverl\u00e4ssige L\u00f6sungen im Bereich der Metallumformung anzubieten, die den langfristigen Erfolg unserer Kunden sichern.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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H\u00e4ufig gestellte Fragen<\/h4>\t\t\t\t<\/div>\n\t\t
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\n
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\n
\n \n \n What material can this machine process?<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
\n\n
\n

The line can be configured for galvanized steel, mild steel, or other suitable coil materials according to the required plank design and material specifications.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Can the embossing pattern be customized?<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
\n\n
\n

Yes. The embossing rollers can be designed according to the customer's required surface pattern, dimensions, and functional requirements.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Can the line produce different scaffold plank designs?<\/span>\n\n \n
\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
\n\n
\n

Yes. The line can be customized according to profile drawings, including plank dimensions, embossing patterns, material thickness, production speed, and cutting requirements.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Why use cast-iron forming stands?<\/span>\n\n \n
\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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Cast-iron stands provide a rigid and stable forming structure, helping reduce vibration and deformation during continuous operation.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Ich bef\u00fcrchte, dass die Installation und Inbetriebnahme nach dem Eintreffen der Maschine schwierig sein wird.<\/span>\n\n \n
\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
\n\n
\n

Es gibt keinen Grund zur Sorge. Unsere Maschinen sind f\u00fcr eine einfache Installation und Bedienung konzipiert.<\/p>

Vor dem Versand werden wir die Hauptmontage und die Tests in unserem Werk abschlie\u00dfen. Wenn die Maschine bei Ihnen eintrifft, m\u00fcssen Sie sie nur noch in Position bringen, die Stromversorgung anschlie\u00dfen und sie kann in Betrieb gehen.<\/p>

Wir stellen auch zur Verf\u00fcgung:<\/p>