{"id":723,"date":"2023-02-27T06:10:37","date_gmt":"2023-02-27T06:10:37","guid":{"rendered":"https:\/\/goalonform.com\/?post_type=product&p=723"},"modified":"2026-09-03T06:27:24","modified_gmt":"2026-09-03T06:27:24","slug":"filmed-trapezoidal-roof-panel-roll-forming-machine","status":"publish","type":"product","link":"https:\/\/goalonform.com\/hi\/product\/filmed-trapezoidal-roof-panel-roll-forming-machine\/","title":{"rendered":"\u092b\u094d\u0932\u093f\u092e \u0932\u0947\u092e\u093f\u0928\u0947\u091f\u0947\u0921 IBR \u0924\u094d\u0930\u093f\u0915\u094b\u0923\u0940\u092f \u091b\u0924 \u092a\u0948\u0928\u0932 \u0930\u094b\u0932 \u092b\u0949\u0930\u094d\u092e\u093f\u0902\u0917 \u092e\u0936\u0940\u0928"},"content":{"rendered":"\t\t
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Production Line<\/span><\/h4>

A compact roll forming line designed to produce IBR roof panels, widely used as essential roofing sheets for residential, commercial, and light industrial buildings.<\/p>

  1. Integrated film laminating protects surface during production<\/li>
  2. Electric cutting improves efficiency and reduces labor intensity<\/li>
  3. Flexible for different coil thicknesses within standard range<\/li>
  4. Compact layout, saving factory space<\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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    We customize roll forming machines for various IBR panel profiles, including different effective widths, wave shapes, and thickness ranges to meet diverse market standards.<\/p>

    Ideal for metal roofing manufacturers, construction material suppliers, and trading companies seeking stable production of standard IBR roof panels with moderate investment and quick return.<\/p><\/div><\/div><\/div><\/div><\/div><\/div><\/section><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    1. Flow Chart<\/strong><\/p>

    Decoiler \u2192 Laminator \u2192 Guiding \u2192 Roll forming machine \u2192 Electric cut \u2192 Out table<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    2. Basic Specifications of This Line\u00a0<\/strong><\/td><\/tr>
    Speed<\/td>15-20m\/min,customizable<\/span><\/td>Operator Needed<\/td>1-2 persons<\/span><\/td><\/tr>
    Machine\u00a0Frame<\/td>Wall\u00a0panel<\/span><\/td>Driving\u00a0System<\/td>Chains<\/span><\/td><\/tr>
    Dimension<\/td>LWH 7.0*1.1*1.2m<\/span><\/td>Weight<\/td>5.5T<\/span><\/td><\/tr>
    Container<\/td>1*40GP+(1*20GP)<\/span><\/td>Power Supply<\/td>Customizable<\/span><\/td><\/tr>
    3. Machine Compoents of This Line\u00a0<\/strong><\/td><\/tr>
    Decoiler*1<\/td>Roll forming machine*1<\/td>Cutting unit*1<\/td>PLC control cabinet*1<\/td><\/tr>
    Out table*2<\/td>Tool box*1<\/td>Spare parts<\/td>Laminator*1<\/td><\/tr><\/tbody><\/table>

    \u00a0 \u00a0 \u00a0 *For reference only; subject to the actual machines.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Profile Information<\/span><\/h4>

    IBR roof panels are widely used for roofing and wall cladding in residential, commercial, and light industrial buildings. Their trapezoidal ribbed profile with high ribs and flat pans provides strong load capacity, effective water drainage, and good structural rigidity. This design is especially popular in regions such as South Africa, India, and parts of Africa and Southeast Asia.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    IBR roof panels are typically made from 0.3\u20130.8 mm thick galvanized steel (GI), pre-painted galvanized steel (PPGI), or aluminum coils, offering reliable corrosion resistance, weather protection, and long service life.<\/p><\/div><\/div><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    How Does The Roll Forming Machine Work?<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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    Machine Details<\/span><\/h4>
    Steel Coil Decoiler<\/span><\/h6>

    A manual decoiler is designed to support and unwind metal coils smoothly, feeding material into subsequent processes such as roll forming, cutting, or punching.<\/p>

    It is a basic and cost-effective option, ideal for standard production lines. For higher efficiency and automation, electric and hydraulic decoilers are also available:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Power Type<\/td>Manual<\/span><\/td>Steel Coil Width<\/td>Max 1250mm<\/span><\/td><\/tr>
    Loading Capacity<\/td>5\/7\/10 Ton<\/span><\/td>Expanding Range<\/td>460-50mm<\/span><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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    Flim Laminator<\/h6>

    A film laminating device is installed before the roof panel roll forming machine to apply protective film onto the sheet surface during processing.<\/p>

    1. Prevents scratches<\/li>
    2. Improves surface protection<\/li>
    3. Maintains product appearance<\/li>
    4. Enhances handling and transport safety<\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Roll Forming Machine<\/span><\/h6>

      An IBR roof panel roll forming machine is designed to continuously produce trapezoidal roofing sheets from metal coils, integrating feeding, forming, and cutting processes to ensure high efficiency, consistent profile accuracy, and stable performance for large-scale roofing panel production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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      Speed<\/td>20m\/min<\/span><\/td>Forming Station<\/td>18 Stands<\/span><\/td><\/tr>
      Motor Power<\/td>7.5Kw<\/span><\/td>Shaft Diameter<\/td>76mm, solid<\/span><\/td><\/tr>
      Driving System<\/td>Chain<\/span><\/td>Roller Material<\/td>Gcr15,HRC58-62\u00b0<\/span><\/td><\/tr>
      Frame Structure<\/td>Wall panel<\/span><\/td>Shaft Material<\/td>40Cr heat treatment<\/span><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Cutting Device<\/span><\/h6>

      The roll forming machine is the core unit for shaping IBR roof panels, using multiple forming stations to gradually form the trapezoidal profile.<\/p>

      It ensures precise dimensions, smooth surface finish, stable operation, and consistent panel quality, making it suitable for continuous, high-efficiency production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t

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      Power Type<\/td>Electrical cut<\/span><\/td><\/tr>
      Optional<\/td>Hydraulic cut<\/span><\/td><\/tr>
      Blade Material<\/td>Cr12MoV<\/span><\/td><\/tr>
      When Cutting<\/td>Forming stops<\/span><\/td><\/tr>
      Length Tolerance<\/td>\u2264\u00b11mm<\/span><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Convyor<\/span><\/h6>

      After cutting, IBR roof panels can be collected by an out table or an auto stacker, depending on production requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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      \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tLearn More \u2192 Auto Stacker<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Item<\/strong><\/td>Out Table<\/strong><\/td>Auto Stacker<\/strong><\/td><\/tr>
      Type<\/strong><\/td>Manual \/ Semi-manual<\/td>Fully automatic<\/td><\/tr>
      Investment<\/strong><\/td>Low cost<\/td>Higher initial investment<\/td><\/tr>
      Labor<\/strong><\/td>Requires manual handling<\/td>Reduces labor significantly<\/td><\/tr>
      Efficiency<\/strong><\/td>Suitable for low\u2013medium speed<\/td>Ideal for high-speed production<\/td><\/tr>
      Flexibility<\/strong><\/td>High<\/td>Moderate<\/td><\/tr>
      Stacking<\/strong><\/td>Manual, less consistent<\/td>Automatic, neat and consistent<\/td><\/tr>
      Maintenance<\/strong><\/td>Simple<\/td>More complex<\/td><\/tr>
      Application<\/strong><\/td>Small to medium production lines<\/td>Large-scale, continuous production<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      PLC Control Cabinet & Encoder<\/span><\/h6>

      In a cold roll forming line, the encoder works with the PLC to provide real-time feedback on material position and speed, ensuring precise feed, synchronized forming, and accurate length control for cutting and punching.<\/p>

      Production speed, product length, and quantity can be set on the control cabinet. The display language can be customized according to customer requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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      Customizable Roof Panel Roll Forming Solutions<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
      \n\t\t\t\t\t\t\t\t\t

      Our Flim Laminated IBR Trapezoidal Roof Panel Roll Forming Machine offers comprehensive customization options to meet diverse roofing requirements for residential buildings, villas, commercial properties, and other construction projects.<\/p>

      From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.<\/p>
      Material<\/td>Thickness<\/td>Production speed<\/td>Automation level<\/td><\/tr>
      Perforation<\/td>Embossing<\/td>Cutting<\/td>Machine color<\/td><\/tr>
      One machine for multiple profile sizes<\/td>\u2026\u2026<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
      \n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tGet Your Custom Solution<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Comprehensive Services & Support<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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      \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tWood packing\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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      \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tSteel cables secure\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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      \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tManuals\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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      Safety Designs<\/span><\/h6>

      Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

      \n\t\t\t\t\t\t\t\t\t
      Warranty<\/h6>

      2-year warranty with lifetime technical support and after-sales service.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

      \n\t\t\t\t\t\t\t\t\t
      Professional Packing<\/span><\/h6>

      Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

      \n\t\t\t\t\t\t\t\t\t
      Installation Guide<\/span><\/h6>

      Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

      \n\t\t\t\t\t\t\t
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      <\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Roll Forming Machines Delivered Worldwide<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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      From our factory to customers across the globe.<\/span><\/strong><\/p>

      Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.<\/p>

      Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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      <\/div>\n\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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      Frequently Asked Question<\/h4>\t\t\t\t<\/div>\n\t\t
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      \n
      \n\n \n
      \n
      \n \n \n What is the production speed?<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
      \n\n
      \n

      The standard configuration operates at 15\u201320 m\/min<\/strong>. Higher-end configurations can reach 30\u201340 m\/min<\/strong>, and even higher speeds can be customized according to specific production requirements.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

      \n
      \n \n \n What is the average lead time for roof panel roll former?<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
      \n\n
      \n

      Lead times range from 30-50 days post-order, varying by customization level and supplier location. We typically require 45 days for standard machines.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

      \n
      \n \n \n Can you provide a quotation if I don't have the exact drawing yet?<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
      \n\n
      \n

      Yes. After communicating with you about your requirements, we can first provide a quotation and a similar solution based on a profile that is close to your needs for your reference. Once the exact drawing becomes available, we can update the quotation and configuration accordingly at any time.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

      \n
      \n \n \n Can you customize the machine according to the profile drawings I offer?<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
      \n\n
      \n

      Yes. We are a professional manufacturer that produces both standard market profiles and customized profiles. We can also sign an agreement to ensure that your drawing will not be shared with other parties.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

      \n
      \n \n \n I\u2019m worried that installation and commissioning will be difficult after the machine arrives.<\/span>\n\n \n
      \n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
      \n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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      \n

      There is no need to worry. Our machines are designed for easy installation and operation.<\/p>

      Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.<\/p>

      We will also provide:<\/p>