{"id":1042,"date":"2019-06-11T07:13:39","date_gmt":"2019-06-11T07:13:39","guid":{"rendered":"https:\/\/goalonform.com\/?post_type=product&p=1042"},"modified":"2026-09-01T13:00:49","modified_gmt":"2026-09-01T13:00:49","slug":"high-speed-rack-upright-roll-forming-machine","status":"publish","type":"product","link":"https:\/\/goalonform.com\/pt\/produto\/high-speed-rack-upright-roll-forming-machine\/","title":{"rendered":"M\u00e1quina Formadora de Rolos Verticais de Rack de Alta Velocidade"},"content":{"rendered":"
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Informa\u00e7\u00f5es sobre o perfil<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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Heavy-duty rack uprights support pallet racking systems, featuring perforated C or box profiles. Widely used in the US, Europe, and industrial logistics sectors.<\/p>

Typically produced from 1.5\u20133.0mm cold-rolled or galvanized steel, ensuring high load capacity, structural rigidity, and durability for demanding warehouse applications.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Typical Applications<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Heavy-duty pallet racking systems<\/td>Automated storage and retrieval systems (as\/rs)<\/td><\/tr>
Distribution centers and logistics hubs<\/td>High-density storage systems<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tMontante do rack\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tMontante do rack\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tHeavy-duty rack storage\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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Profile Specification<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Perfil<\/td>Heavy-duty rack upright<\/td><\/tr>
Common Material<\/td>Galvanized steel\/hot-rolled steel<\/td><\/tr>
Yield Strength<\/td>235\u2013550 MPa (customizable)<\/td><\/tr>
Espessura<\/td>1.5-2.5mm<\/td><\/tr>
Profile Features<\/td>Various Hole Shapes And Slot Patterns<\/td><\/tr>
Tall, Narrow Profile With Multiple Bends<\/td><\/tr>
Regularly Spaced Slots For Adjustable Beam Connections<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Linha de produ\u00e7\u00e3o<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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High-efficiency roll forming line for heavy-duty rack uprights, delivering precise punching, stable forming, and continuous cutting for industrial storage systems.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Fluxograma<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Decoiler with leveler \u2192 Punch press \u2192 Guiding \u2192 Roll forming machine \u2192 Flying hydraulic cut \u2192 Out table<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Factory Live Test Video \ud83c\udfaf<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our heavy-duty box beam production line under continuous operational testing.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Why Choose This Roll Forming Production Line<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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\u2705 <\/strong>High-Precision Continuous Punching & Feeding<\/b><\/strong><\/p>

Servo feeder and dynamic punch press eliminate cumulative pitch errors, ensuring precise hole spacing for seamless warehouse rack assembly.<\/p>

\u2705 <\/strong>Flying Cut Technology Maximizes Line Output<\/b><\/strong><\/p>

Follow-up hydraulic cutting system enables non-stop continuous roll forming, maintaining a high production speed of 20-25m\/min without cycle pauses.<\/p>

\u2705 <\/strong>Heavy-Duty Station Design for Thick Materials<\/b><\/strong><\/p>

Features 18 forming stands with GCr15 rollers (HRC58-62\u00b0) and 40Cr solid shafts, effortlessly processing 1.5\u20132.5mm structural steel plates.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Machine Details \ud83c\udfaf<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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Function Of Machines<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Desbobinador de bobinas de a\u00e7o com nivelador<\/strong><\/p>

The integrated decoiler and leveling unit combines material feeding and flattening in one system, saving space and improving synchronization.\u00a0<\/p>

Compared to separated units, it reduces alignment errors and labor. It ensures stable strip feeding, especially critical for thick materials. Optional hydraulic expansion, pressing arm, and higher-capacity configurations are available.<\/p>

\u2666 Punch Press & Looping Pit<\/strong><\/p>

The servo feeder ensures accurate strip positioning into the punch press, minimizing cumulative errors. The punch press performs high-speed hole punching with consistent precision, critical for rack assembly compatibility.\u00a0<\/p>

It supports custom dies for various hole patterns. Higher-tonnage presses or multi-station punching solutions are available depending on production demands.<\/p>

\u2666 Roll Forming Machine<\/strong><\/p>

A m\u00e1quina de perfilagem \u00e9 a unidade central para a conforma\u00e7\u00e3o dos pain\u00e9is de cobertura IBR, utilizando v\u00e1rias esta\u00e7\u00f5es de perfilagem para formar gradualmente o perfil trapezoidal.<\/p>

Garante dimens\u00f5es precisas, um acabamento superficial liso, um funcionamento est\u00e1vel e uma qualidade consistente dos pain\u00e9is, tornando-o adequado para uma produ\u00e7\u00e3o cont\u00ednua e de alta efici\u00eancia.<\/p>

\u2666 Cutting Device<\/strong><\/p>

The flying hydraulic cutting system enables continuous production without stopping the roll forming process. The cutting unit synchronizes with profile speed, achieving precise length control without deformation.\u00a0<\/p>

This high-end configuration improves efficiency. Standard stop-cut solutions are also available for lower budget requirements.<\/p>

Arm\u00e1rio de controlo PLC e codificador<\/strong><\/p>

Numa linha de perfilagem a frio, o codificador trabalha com o PLC para fornecer feedback em tempo real sobre a posi\u00e7\u00e3o e a velocidade do material, assegurando uma alimenta\u00e7\u00e3o precisa, uma perfilagem sincronizada e um controlo preciso do comprimento para corte e perfura\u00e7\u00e3o.<\/p>

A velocidade de produ\u00e7\u00e3o, o comprimento do produto e a quantidade podem ser definidos no quadro de controlo. O idioma do ecr\u00e3 pode ser personalizado de acordo com os requisitos do cliente.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Machine Photos<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\tM\u00e1quina Formadora de Rolos Verticais de Rack de Alta Velocidade\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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\n\t\t\t\tDesbobinador com nivelador\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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\n\t\t\t\tRolos de forma\u00e7\u00e3o de rolos\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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\n\t\t\t\tEcr\u00e3 de controlo PLC\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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Optional Upgrade \u2014\u2014 Punch Line<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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For the production of heavy-duty rack upright profiles, we recommend separating the punching and roll forming processes into two independent lines.<\/p>

This setup improves production efficiency and process flexibility while reducing downtime, allowing each line to be optimized independently for stable and consistent production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tPerforated rack upright\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tRebobinador\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tLearn More - Punch line<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Specifications Of This Roll Forming Production Line<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Component<\/strong><\/td>Specification<\/strong><\/td>Details<\/strong><\/td><\/tr>
Desbobinador<\/td>Tipo<\/td>Hydraulic<\/td><\/tr>
Capacity<\/td>5T<\/td><\/tr>
Leveler<\/td>Tipo<\/td>3 upper+4 lower shaft rollers<\/td><\/tr>
M\u00e1quina de forma\u00e7\u00e3o de rolos<\/td>Size changeover<\/td>Automatic<\/td><\/tr>
Pot\u00eancia<\/td>7,5Kw<\/td><\/tr>
Structure<\/td>Suporte em ferro fundido<\/td><\/tr>
Sistema de condu\u00e7\u00e3o<\/td>Cadeia<\/td><\/tr>
Machine base<\/td>350x6mm H steel<\/td><\/tr>
Station number<\/td>18 main stands<\/td><\/tr>
Forming speed<\/td>15-20 m\/min<\/td><\/tr>
Roller material<\/td>GCr15 steel rollers with CNC machining, heat treatment, precision finishing, polishing, and chrome plating, achieving HRC 58\u201360 hardness.<\/td><\/tr>
Shaft material<\/td>45# steel shafts with CNC machining, quenching and tempering, precision finishing, polishing, and chrome plating<\/td><\/tr>
Welder<\/td>Tipo<\/td>Laser<\/td><\/tr>
Operation Mode<\/td>Forming machine keeps running when welding<\/td><\/tr>
Corte<\/td>Tipo<\/td>Saw<\/td><\/tr>
Operation Mode<\/td>Forming machine keeps running when cutting<\/td><\/tr>
Arm\u00e1rio de controlo PLC<\/td>PLC<\/td>SIEMENS<\/td><\/tr>
HMI touch screen<\/td>MCGS\/SIEMENS\/Schneider<\/td><\/tr>
Codificador<\/td>OMRON<\/td><\/tr>
Production line<\/td>Pot\u00eancia total<\/td>11-18kw<\/td><\/tr>
Velocidade<\/td>15-18m\/min<\/td><\/tr>
Dimens\u00e3o<\/td>LWH 10×1.4×1.6m<\/td><\/tr>
Peso<\/td>6-10T<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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This production line features a heavy-duty 350x6mm H-steel base structure and GCr15 CNC-machined rollers (HRC 58\u201360), ensuring maximum structural stability and zero precision loss over millions of cycles. With integrated Siemens PLC and Omron encoders, operators achieve real-time speed monitoring and sub-millimeter length cutting control.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Customizable Rack Upright Forming Solutions<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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We customize the line based on upright profile design, hole patterns, thickness range, and load requirements, ensuring compatibility with different racking systems and standards.<\/p>

Ideal for racking manufacturers producing heavy-duty warehouse systems requiring high strength, precise hole alignment, and stable mass production of thick steel uprights.<\/p>
Material<\/td>Espessura<\/td>Velocidade de produ\u00e7\u00e3o<\/td>Automation level<\/td><\/tr>
Perforation<\/td>Embossing<\/td>Corte<\/td>Machine color<\/td><\/tr>
One machine for multiple profile sizes<\/td>\u2026\u2026<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tGet Your Custom Solution<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Comprehensive Services & Support<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tCoberturas de malha de m\u00e1quina completa\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tCabos de a\u00e7o seguros\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tManuais\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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Projectos de seguran\u00e7a<\/span><\/h6>

Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t
Garantia<\/h6>

2-year warranty with lifetime technical support and after-sales service.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Embalagem profissional<\/span><\/h6>

As m\u00e1quinas s\u00e3o embaladas em pel\u00edcula de pl\u00e1stico e etiquetadas para facilitar a identifica\u00e7\u00e3o e a montagem, e fixadas no interior do contentor com cabos de a\u00e7o.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Guia de instala\u00e7\u00e3o<\/span><\/h6>

Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Roll Forming Machines Delivered Worldwide<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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From our factory to customers across the globe.<\/span><\/strong><\/p>

Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.<\/p>

Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Perguntas frequentes<\/h4>\t\t\t\t<\/div>\n\t\t
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\n
\n\n \n
\n
\n \n \n Qual \u00e9 a velocidade de produ\u00e7\u00e3o?<\/span>\n\n \n
\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
\n\n
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A configura\u00e7\u00e3o standard funciona a 15-20 m\/min<\/strong>. As configura\u00e7\u00f5es de topo de gama podem atingir 30-40 m\/min<\/strong>, e at\u00e9 velocidades mais elevadas podem ser personalizadas de acordo com requisitos de produ\u00e7\u00e3o espec\u00edficos.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

\n
\n \n \n What is the average lead time for rack upright roll former?<\/span>\n\n \n
\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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Os prazos de entrega variam entre 30 e 50 dias ap\u00f3s a encomenda, variando consoante o n\u00edvel de personaliza\u00e7\u00e3o e a localiza\u00e7\u00e3o do fornecedor. Normalmente, exigimos 45 dias para m\u00e1quinas padr\u00e3o.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Is flying cut necessary?<\/span>\n\n \n
\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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Not always. Flying cut improves efficiency and output. Stop-cut is a more economical option depending on production speed requirements.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Podem personalizar a m\u00e1quina de acordo com os desenhos de perfil que eu ofere\u00e7o?<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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Sim. Somos um fabricante profissional que produz tanto perfis padr\u00e3o de mercado como perfis personalizados. Tamb\u00e9m podemos assinar um acordo para garantir que o seu desenho n\u00e3o ser\u00e1 partilhado com outras partes.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Preocupa-me que a instala\u00e7\u00e3o e a coloca\u00e7\u00e3o em funcionamento sejam dif\u00edceis ap\u00f3s a chegada da m\u00e1quina.<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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N\u00e3o h\u00e1 necessidade de se preocupar. As nossas m\u00e1quinas foram concebidas para serem f\u00e1ceis de instalar e utilizar.<\/p>

Antes do envio, terminaremos a montagem principal e os testes na nossa f\u00e1brica. Quando a m\u00e1quina chega, s\u00f3 precisa de a colocar na posi\u00e7\u00e3o, ligar a fonte de alimenta\u00e7\u00e3o e pode come\u00e7ar a trabalhar.<\/p>

Tamb\u00e9m forneceremos:<\/p>