{"id":1051,"date":"2019-10-16T08:32:48","date_gmt":"2019-10-16T08:32:48","guid":{"rendered":"https:\/\/goalonform.com\/?post_type=product&p=1051"},"modified":"2026-08-05T15:33:13","modified_gmt":"2026-08-05T15:33:13","slug":"flying-saw-cut-rack-box-beam-roll-forming-machine","status":"publish","type":"product","link":"https:\/\/goalonform.com\/pt\/produto\/flying-saw-cut-rack-box-beam-roll-forming-machine\/","title":{"rendered":"M\u00e1quina Formadora de Rolos de Viga de Caixa com Corte de Serra Voadora"},"content":{"rendered":"
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Informa\u00e7\u00f5es sobre o perfil<\/span><\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Rack box beam is designed in two main forms:<\/p>

1. one-piece box beam<\/p>

2. CC box beam<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tKnow More - CC Box Beam<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tOne-piece type box beam\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tViga de caixa CC\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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Item<\/strong><\/td>Specification<\/strong><\/td><\/tr>
Perfil<\/td>One-piece rack box beam<\/td><\/tr>
Common Material<\/td>Galvanized steel\/hot-rolled steel<\/td><\/tr>
Yield Strength<\/td>235\u2013550 MPa (customizable)<\/td><\/tr>
Espessura<\/td>2.0-3.0mm<\/td><\/tr>
Profile Features<\/td>Roll-formed from a single steel strip<\/span><\/td><\/tr>
Comparison: The CC box beam is manufactured by interlocking two C-shaped profiles<\/span>.<\/td><\/tr>
Closed square tube cross-section<\/td><\/tr>
Typical Applications<\/td>Heavy-duty pallet racking systems<\/td><\/tr>
Distribution centers and logistics hubs<\/td><\/tr>
Automated storage and retrieval systems (as\/rs)<\/td><\/tr>
High-density storage systems<\/td><\/tr>
Cold storage warehouses<\/td><\/tr>
Customization Capability<\/td>Material<\/td>Espessura<\/td>Velocidade de produ\u00e7\u00e3o<\/td><\/tr>
Perforation<\/td>Embossing<\/td>Corte<\/td><\/tr>
Automation level<\/td>Machine color<\/td>\u2026\u2026<\/td><\/tr>
One machine for multiple profile sizes<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Linha de produ\u00e7\u00e3o<\/span><\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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1. Fluxograma<\/strong><\/p>

Decoiler \u2192 Guiding \u2192 Roll forming machine \u2192 Flying laser weld \u2192 Flying saw cut \u2192 Out table \u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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2. Factory Live Test<\/strong><\/p>

Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our heavy-duty box beam production line under continuous operational testing.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Key Technology<\/strong><\/td>Details<\/strong><\/td><\/tr>
Automatic Width Adjustment<\/td>One-Click Auto Sizing
Servo-controlled adjustment enables size changes within 10 minutes, ideal for multi-size production.<\/td><\/tr>
Continuous Flying Laser Welding<\/td>High-Precision Continuous Laser Welding
Synchronized with forming speed, producing smooth, strong weld seams without grinding.<\/td><\/tr>
Servo Flying Saw Cutting<\/td>Non-Stop Synchronized Cutting
Clean, burr-free cutting with \u00b11 mm length accuracy and higher productivity.<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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2. Especifica\u00e7\u00f5es b\u00e1sicas desta linha<\/strong><\/td><\/tr>
Velocidade<\/td>15-20m\/min, personaliz\u00e1vel<\/span><\/td>Operador necess\u00e1rio<\/td>1-2 pessoas<\/span><\/td><\/tr>
Estrutura da m\u00e1quina<\/td>Suporte em ferro fundido<\/span><\/td>Sistema de condu\u00e7\u00e3o<\/td>Correntes<\/span><\/td><\/tr>
Dimens\u00e3o<\/td>LWH 7*1,8*2m<\/span><\/td>Peso<\/td>15T<\/span><\/td><\/tr>
Contentor<\/td>1*40GP+(1*20GP)<\/span><\/td>Fonte de alimenta\u00e7\u00e3o<\/td>Personaliz\u00e1vel<\/span><\/td><\/tr>
3. Componentes da m\u00e1quina<\/strong><\/td><\/tr>
Decoiler*1<\/td>M\u00e1quina de forma\u00e7\u00e3o de rolos*1<\/td>Unidade de corte*1<\/td>Arm\u00e1rio de controlo PLC*1<\/td><\/tr>
Quadro de sa\u00edda*2<\/td>Caixa de ferramentas*1<\/td>Pe\u00e7as de substitui\u00e7\u00e3o<\/td>Welding unit*1<\/td><\/tr><\/tbody><\/table>

\u00a0 \u00a0 \u00a0 *Apenas para refer\u00eancia; sujeito \u00e0s m\u00e1quinas actuais.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Detalhes da m\u00e1quina<\/span><\/h4>
Desbobinador de bobinas de a\u00e7o<\/span><\/h6>

O desbobinador de bobina de a\u00e7o \u00e9 usado para desenrolar bobinas de metal suavemente para alimentar em processos de forma\u00e7\u00e3o de rolo, corte ou perfura\u00e7\u00e3o.<\/p>

O desbobinador manual \u00e9 uma op\u00e7\u00e3o b\u00e1sica e econ\u00f3mica, enquanto os desbobinadores motorizados e hidr\u00e1ulicos tamb\u00e9m est\u00e3o dispon\u00edveis para maior efici\u00eancia e automa\u00e7\u00e3o:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t<\/colgroup>
Tipo de alimenta\u00e7\u00e3o<\/td>Manual<\/span><\/td>Largura da bobina de a\u00e7o<\/td>M\u00e1ximo de 1250 mm<\/span><\/td><\/tr>
Capacidade de carga<\/td>5\/7\/10 Tonelada<\/span><\/td>Expans\u00e3o da gama<\/td>460-50mm<\/span><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tDesbobinador hidr\u00e1ulico\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tDesbobinador com vag\u00e3o de carga\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tDesbobinador com nivelador\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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Leveler<\/span><\/h6>

The leveling unit removes coil stress and surface waviness before forming, ensuring stable feeding into the roll forming system.<\/p>

It improves flatness accuracy, reduces internal stress, and supports consistent beam geometry. Optional heavy-duty or precision leveling rollers are available for different material thickness ranges.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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M\u00e1quina formadora de rolos<\/span><\/h6>

A m\u00e1quina perfiladeira adopta uma estrutura de suporte resistente com transmiss\u00e3o por corrente para um fornecimento de energia est\u00e1vel.<\/p>

Possui ajuste autom\u00e1tico da largura para produzir v\u00e1rios tamanhos de feixes de caixas sem necessidade de mudan\u00e7a frequente de rolos.<\/p>

Este design assegura uma elevada rigidez, uma precis\u00e3o de conforma\u00e7\u00e3o precisa e uma produ\u00e7\u00e3o cont\u00ednua eficiente, adequada para o fabrico de vigas de cremalheira \u00e0 escala industrial.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tM\u00e1quina de forma\u00e7\u00e3o de rolos\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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Velocidade<\/td>10-12m\/min<\/span><\/td>Esta\u00e7\u00e3o de moldagem<\/td>18 suportes<\/span><\/td><\/tr>
Pot\u00eancia do motor<\/td>7,5Kw<\/span><\/td>Di\u00e2metro do eixo<\/td>76mm, s\u00f3lido<\/span><\/td><\/tr>
Sistema de condu\u00e7\u00e3o<\/td>Cadeia<\/span><\/td>Material do rolo<\/td>Gcr15,HRC58-62\u00b0<\/span><\/td><\/tr>
Estrutura do quadro<\/td>Suporte em ferro fundido<\/span><\/td>Material do veio<\/td>Tratamento t\u00e9rmico 40Cr<\/span><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Soldador a laser voador<\/span><\/h6>

The flying laser welding system synchronizes with forming speed to continuously weld the beam seam.\u00a0<\/p>

It ensures strong structural integrity for closed box profiles, improving load performance and stability while maintaining high production speed without interruption.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Flying Saw Cut<\/h6>

The flying saw cutting system cuts the beam without stopping production, synchronizing with line speed for continuous output.\u00a0<\/p>

This minimizes deformation on closed box profiles and ensures clean cutting edges. High-speed synchronization improves efficiency, and customized cutting solutions are available for different production requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Projectos de seguran\u00e7a<\/span><\/h6>

Coberturas de correntes<\/span> s\u00e3o instalados para proteger os operadores e prolongar a vida \u00fatil da corrente. Coberturas de malha de m\u00e1quina completa<\/span> (desliz\u00e1veis) proporcionam visibilidade com seguran\u00e7a.\u00a0Tampas tipo flip<\/span> asseguram um acesso conveniente com prote\u00e7\u00e3o refor\u00e7ada.<\/p>

Sinais de seguran\u00e7a<\/span> s\u00e3o aplicadas para alertar continuamente os operadores.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tCoberturas de malha de m\u00e1quina completa\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tTampas tipo flip\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tSinais de seguran\u00e7a\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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Arm\u00e1rio de controlo PLC e codificador<\/span><\/h6>

Numa linha de perfilagem a frio, o codificador trabalha com o PLC para fornecer feedback em tempo real sobre a posi\u00e7\u00e3o e a velocidade do material, assegurando uma alimenta\u00e7\u00e3o precisa, uma perfilagem sincronizada e um controlo preciso do comprimento para corte e perfura\u00e7\u00e3o.<\/p>

A velocidade de produ\u00e7\u00e3o, o comprimento do produto e a quantidade podem ser definidos no quadro de controlo. O idioma do ecr\u00e3 pode ser personalizado de acordo com os requisitos do cliente.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tArm\u00e1rio de controlo PLC\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tEcr\u00e3 de controlo PLC\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tCodificador\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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Outros detalhes de personaliza\u00e7\u00e3o<\/span><\/h6>

A m\u00e1quina \u00e9 fornecida de s\u00e9rie com uma cor principal azul e detalhes em laranja. Outras cores podem ser personalizadas gratuitamente.<\/span><\/p>

O placa de identifica\u00e7\u00e3o met\u00e1lica predefinida<\/span> \u00e9 o Goalon, que tamb\u00e9m pode ser personalizado sem custos adicionais.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Servi\u00e7os b\u00e1sicos<\/span><\/h4>
Embalagem profissional<\/span><\/h6>

As m\u00e1quinas s\u00e3o embaladas em pel\u00edcula de pl\u00e1stico e etiquetadas para facilitar a identifica\u00e7\u00e3o e a montagem, e fixadas no interior do contentor com cabos de a\u00e7o.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Guia de instala\u00e7\u00e3o<\/span><\/h6>

Para ajudar os clientes a pouparem tempo e custos financeiros na instala\u00e7\u00e3o e forma\u00e7\u00e3o das m\u00e1quinas, especialmente no que diz respeito \u00e0s taxas de servi\u00e7o do engenheiro no local.<\/p>

Com base na configura\u00e7\u00e3o real de cada m\u00e1quina, personalizamos o manual de instala\u00e7\u00e3o e o manual de opera\u00e7\u00e3o. Durante a fase de testes e antes do envio, gravamos v\u00eddeos de instala\u00e7\u00e3o e opera\u00e7\u00e3o para orienta\u00e7\u00e3o.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\n\t\t\t\t\t
<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t
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Perguntas frequentes<\/a><\/span><\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t
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\n \n \n Qual \u00e9 a velocidade de produ\u00e7\u00e3o?<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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A configura\u00e7\u00e3o standard funciona a 15-20 m\/min<\/strong>. As configura\u00e7\u00f5es de topo de gama podem atingir 30-40 m\/min<\/strong>, e at\u00e9 velocidades mais elevadas podem ser personalizadas de acordo com requisitos de produ\u00e7\u00e3o espec\u00edficos.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n What is the average lead time for rack box beam roll former?<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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Os prazos de entrega variam entre 30 e 50 dias ap\u00f3s a encomenda, variando consoante o n\u00edvel de personaliza\u00e7\u00e3o e a localiza\u00e7\u00e3o do fornecedor. Normalmente, exigimos 45 dias para m\u00e1quinas padr\u00e3o.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Qual \u00e9 a qualidade da soldadura?<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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A soldadura a laser garante uma penetra\u00e7\u00e3o profunda, uma resist\u00eancia est\u00e1vel da costura e uma liga\u00e7\u00e3o consistente para aplica\u00e7\u00f5es de bastidor para trabalhos pesados.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Podem personalizar a m\u00e1quina de acordo com os desenhos de perfil que eu ofere\u00e7o?<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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Sim. Somos um fabricante profissional que produz tanto perfis padr\u00e3o de mercado como perfis personalizados. Tamb\u00e9m podemos assinar um acordo para garantir que o seu desenho n\u00e3o ser\u00e1 partilhado com outras partes.<\/p> <\/div>\n\n <\/div>\n\n <\/div>\n\n \n

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\n \n \n Preocupa-me que a instala\u00e7\u00e3o e a coloca\u00e7\u00e3o em funcionamento sejam dif\u00edceis ap\u00f3s a chegada da m\u00e1quina.<\/span>\n\n \n
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\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n\n
\n \n\t\t\t\t\t\t\t\t\t\t<\/i> <\/div>\n <\/div>\n\n \n <\/a>\n <\/div>\n\n
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N\u00e3o h\u00e1 necessidade de se preocupar. As nossas m\u00e1quinas foram concebidas para serem f\u00e1ceis de instalar e utilizar.<\/p>

Antes do envio, terminaremos a montagem principal e os testes na nossa f\u00e1brica. Quando a m\u00e1quina chega, s\u00f3 precisa de a colocar na posi\u00e7\u00e3o, ligar a fonte de alimenta\u00e7\u00e3o e pode come\u00e7ar a trabalhar.<\/p>

Tamb\u00e9m forneceremos:<\/p>