Linha de produção
O hat purlin roll forming machine is designed for efficient production of both metal hat purlins and C purlins by changing roller sets. Integrated hydraulic punching, precise roll forming, and flying hydraulic cutting ensure high productivity, dimensional accuracy, and flexible manufacturing for different project requirements.
- Dual-profile production
- Fast roller change
- Consistent punching quality
- Continuous flying cutting
- Reduced production costs
- Flexible profile manufacturing
We customize every hat purlin roll forming machine according to profile drawings, material thickness, punching patterns, production capacity, and future profile expansion requirements.
Ideal for manufacturers producing metal hat purlins and C purlins for steel structures, roofing systems, industrial buildings, warehouses, and commercial construction projects.
1. Fluxograma
Integrated decoiler & leveler → Guide → Servo feeder → Hydraulic punching machine → Roll forming machine → Flying hydraulic cut → Out table
| 2. Especificações básicas desta linha | |||
| Velocidade | 20-25m/min,customizable | Operador necessário | 1-2 pessoas |
| Estrutura da máquina | Suporte em ferro fundido | Sistema de condução | Correntes |
| Dimensão | LWH 4*1.2*1.5m | Peso | 15T |
| Contentor | 2*40GP | Fonte de alimentação | Personalizável |
| 3. Componentes da máquina | |||
| Decoiler*1 | Máquina de formação de rolos*1 | Unidade de corte*1 | Armário de controlo PLC*1 |
| Quadro de saída*2 | Caixa de ferramentas*1 | Peças de substituição | Unidade de perfuração*1 |
*Apenas para referência; sujeito às máquinas actuais.
Informações sobre o perfil
Metal hat purlins feature a hat-shaped cross section that provides excellent stiffness while reducing structural weight. They are widely used in roofing systems, wall framing, ceilings, and secondary steel structures.
Commonly manufactured from galvanized steel or cold-rolled steel with thicknesses of 1,5–3,0 mm, they are popular across the Middle East, Southeast Asia, Africa, and Latin America, and are efficiently produced using a máquina de formação de rolos.
Como funciona a máquina formadora de rolos?
Detalhes da máquina
Hydraulic decoiler+Leveler
The integrated decoiler and leveler continuously unwind and flatten steel coils before forming. Proper leveling removes coil stress, improving feeding stability, punching accuracy, and final profile consistency.
| Tipo de alimentação | Manual | Largura da bobina de aço | Máximo de 1250 mm |
| Capacidade de carga | 5/7/10 Tonelada | Expansão da gama | 460-50mm |
Punching Unit+Servo Feeder
The servo feeder accurately positions the strip according to programmed lengths before each punching cycle.
Combined with the hydraulic punching machine, it delivers fast, repeatable hole patterns with excellent positional accuracy. This system significantly improves assembly precision while maintaining reliable performance for continuous production.
Máquina formadora de rolos
O hat purlin roll forming machine uses a wall-panel structure with a durable chain driving system to gradually form steel into precise profiles.
By replacing roller sets, the same machine efficiently produces both metal hat purlins and C purlins, reducing equipment investment while maximizing production flexibility.
| Velocidade | 20m/min | Estação de moldagem | 18 suportes |
| Potência do motor | 7,5Kw | Diâmetro do eixo | 76mm, sólido |
| Sistema de condução | Cadeia | Material do rolo | Gcr15,HRC58-62° |
| Estrutura do quadro | Painel de parede | Material do veio | Tratamento térmico 40Cr |
Flying Hydraulic Cutting Unit
The flying hydraulic cutting system synchronizes its movement with the continuously moving profile during cutting. Since the cutting unit travels at the same speed as the roll forming machine, production never stops, ensuring clean cuts, high efficiency, and consistent finished lengths.
Armário de controlo PLC e codificador
Numa linha de perfilagem a frio, o codificador trabalha com o PLC para fornecer feedback em tempo real sobre a posição e a velocidade do material, assegurando uma alimentação precisa, uma perfilagem sincronizada e um controlo preciso do comprimento para corte e perfuração.
A velocidade de produção, o comprimento do produto e a quantidade podem ser definidos no quadro de controlo. O idioma do ecrã pode ser personalizado de acordo com os requisitos do cliente.
Customizable Steel Purlin Roll Forming Solutions
Our Hat Purlin Roll Forming Machine With Standalone Hydraulic Punching Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Espessura | Velocidade de produção | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Projectos de segurança
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantia
2-year warranty with lifetime technical support and after-sales service.
Embalagem profissional
As máquinas são embaladas em película de plástico e etiquetadas para facilitar a identificação e a montagem, e fixadas no interior do contentor com cabos de aço.
Guia de instalação
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Perguntas frequentes
No. The flying hydraulic punching system operates synchronously with the moving profile, allowing continuous production without interrupting roll forming.
Yes. Punching dies are designed according to your profile drawings, including service holes, installation holes, and special customer requirements.
The servo feeder positions the steel strip with high accuracy before each punching cycle, ensuring consistent hole spacing and precise alignment with the finished hat purlin profile.
No. The flying hydraulic cutting system travels with the profile, allowing continuous production without stopping the roll forming machine.
With precision roll forming, synchronized flying punching, and hydraulic cutting, the machine produces consistent profile dimensions and repeatable hole positions.
Não há necessidade de se preocupar. As nossas máquinas foram concebidas para serem fáceis de instalar e utilizar.
Antes do envio, terminaremos a montagem principal e os testes na nossa fábrica. Quando a máquina chega, só precisa de a colocar na posição, ligar a fonte de alimentação e pode começar a trabalhar.
Também forneceremos:
manuais pormenorizados de instalação e funcionamento
desenhos de disposição de máquinas
diagramas de cablagem
apoio técnico em linha (videochamada / fotografias / vídeos)
Se necessário, também podemos organizar a deslocação de um engenheiro à sua fábrica para ajudar na instalação e na formação. Muitos dos nossos clientes concluem a instalação sem problemas com a nossa orientação online.
