Production Line
The stud roll forming machine is a complete automatic production line for manufacturing punched steel studs with consistent dimensions and high productivity.
It integrates continuous roll forming, flying hydraulic punching, and non-stop cutting to deliver stable quality for drywall framing applications.
- Continuous non-stop production
- Consistent punching accuracy
- High profile consistency
- Reduced material waste
- Stable dimensional tolerance
- Fast profile changeover
- Improved production efficiency
- Reliable long-term operation
Every stud roll forming machine can be customized for different stud sizes, punching patterns, material thicknesses, production speeds, and automation requirements.
Ideal for drywall framing manufacturers, steel building suppliers, and companies requiring continuous production of punched steel studs with stable quality and high output.
1. Flow Chart
Decoiler → Guide → Roll forming machine → Flying hydraulic punching → Flying hydraulic cutting → Run-out table
| 2. Basic Specifications of This Line | |||
| Speed | 20-25m/min,customizable | Operator Needed | 1-2 persons |
| Machine Frame | Wall panel | Driving System | Chains |
| Dimension | LWH 4*1.2*1.5m | Weight | 15T |
| Container | 1*20GP | Power Supply | Customizable |
| 3. Machine Components | |||
| Decoiler*1 | Roll forming machine*1 | Cutting unit*1 | PLC control cabinet*1 |
| Out table*2 | Tool box*1 | Spare parts | Punching unit*1 |
*For reference only; subject to the actual machines.
Profile Information
Steel studs are lightweight C-shaped structural members used in drywall partition systems, ceiling framing, and light steel buildings. Their optimized profile provides excellent strength while reducing material consumption.
Commonly manufactured from galvanized steel using a stud roll forming machine, they are widely used throughout North America, Europe, the Middle East, Australia, and Southeast Asia.
How Does The Roll Forming Machine Work?
Machine Details
Hydraulic Decoiler
The hydraulic decoiler provides smooth and stable coil feeding for galvanized steel coils. Its controlled uncoiling minimizes material deformation and ensures reliable material supply for continuous stud profile production.
| Power Type | Manual | Steel Coil Width | Max 1250mm |
| Loading Capacity | 5/7/10 Ton | Expanding Range | 460-50mm |
Roll Forming Machine
The roll forming machine adopts a rigid wall-panel structure with a durable chain driving system for stable production. Roller positions are manually adjustable to manufacture different stud sizes economically.
For higher automation and faster size changes, fully automatic adjustment solutions are also available.
| Speed | 20m/min | Forming Station | 18 Stands |
| Motor Power | 7.5Kw | Shaft Diameter | 76mm, solid |
| Driving System | Chain | Roller Material | Gcr15,HRC58-62° |
| Frame Structure | Wall panel | Shaft Material | 40Cr heat treatment |
Hydraulic punch&cut
The flying hydraulic punching and cutting unit moves synchronously with the formed profile during operation.
Mounted on the same moving base, both units travel at the roll forming speed, allowing punching and cutting without stopping the production line while maintaining excellent dimensional accuracy.
Safety Designs
Chain covers are installed to protect operators and extend chain service life. Full-machine mesh covers (slidable) provide visibility with safety. Flip-type covers ensure convenient access with enhanced protection.
Safety signs are applied to continuously alert operators.
PLC Control Cabinet & Encoder
In a cold roll forming line, the encoder works with the PLC to provide real-time feedback on material position and speed, ensuring precise feed, synchronized forming, and accurate length control for cutting and punching.
Production speed, product length, and quantity can be set on the control cabinet. The display language can be customized according to customer requirements.
Other Customization Details
The machine comes standard with a blue main color and orange accents. Other colors can be customized free of charge.
The default metal nameplate is Goalon, which can also be customized at no additional cost.
Basic Services
Professional Packing
Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.
Installation Guide
Free customized manuals, operationvideos, installationvideos, and remote video supportare provided.
The machine can manufacture multiple stud sizes by manually adjusting the forming rollers. Fully automatic size adjustment is also available for higher production flexibility.
Yes. Punching dies are designed according to your profile drawings, including service holes, installation holes, and special customer requirements.
No. The flying hydraulic cutting system travels with the profile, allowing continuous production without stopping the roll forming machine.
With precision roll forming, synchronized flying punching, and hydraulic cutting, the machine produces consistent profile dimensions and repeatable hole positions.
There is no need to worry. Our machines are designed for easy installation and operation.
Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.
We will also provide:
detailed installation and operation manuals
machine layout drawings
wiring diagrams
online technical support (video call / photos / videos)
If needed, we can also arrange an engineer to come to your factory to help with installation and training. Many of our customers complete installation smoothly with our online guidance.
