Información sobre el perfil
Scaffold planks are formed metal walking platforms with reinforced profiles and embossed surfaces, providing a stable, slip-resistant surface for scaffolding, stairs, walkways, and temporary access platforms.
Typically made from galvanized or mild steel, they are also used in workshops and industrial areas where slip resistance and easy cleaning are important. They are commonly manufactured with a dedicated scaffold plank roll forming machine.
Typical Applications
| Scaffolding Work Platforms | Industrial Workshop Walkways |
| Stair Treads and Platforms | Anti-Slip Access Walkways |
Profile Specification
| Perfil | Scaffold plank |
| Common Material | Galvanized Steel / Cold-Rolled Steel (Q235, Q355, ASTM A653) |
| Yield Strength | 235-345Mpa |
| Espesor | 1.5 – 2.5 mm |
| Profile Features | Embossed anti-slip surface |
| Raised edges enable secure overlapping connections between adjacent planks. |
Línea de producción
En scaffold plank roll forming machine is an automated production line for continuously forming embossed metal scaffold planks with consistent dimensions and surface patterns. Its integrated leveling, embossing, roll forming, and flying hydraulic cutting processes support efficient, stable production for demanding scaffold plank manufacturing applications.
Organigrama
Decoiler with leveler → Embossing machine → Guiding → Roll forming machine → Flying hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.
Why Choose This Roll Forming Production Line
✅ Continuous Flying Cutting
The cutter follows the formed plank during cutting, eliminating forming stops and supporting higher continuous output.
✅ Consistent Embossed Surface
Dedicated embossing produces a uniform anti-slip pattern across the plank, improving repeatability between production batches.
✅ Rigid Gearbox-Driven Forming
Cast-iron stands and gearbox transmission provide stable forming under heavier material loads, helping maintain profile accuracy during long production runs.
Machine Details 🎯
Function Of Machines
Uncoiling & Leveling Machine
The integrated uncoiling and leveling unit continuously feeds steel coil into the production line while correcting coil deformation. This provides a flatter and more stable strip before embossing and forming, helping maintain consistent downstream processing.
♦ Embossing Machine
The embossing unit creates the specified surface pattern on the steel strip before roll forming. The embossing roller design is matched to the required plank pattern, providing consistent surface definition while maintaining continuous production.
Guiding Device
The guiding system accurately positions the strip before it enters the forming section. Proper lateral alignment helps reduce material deviation during continuous forming and supports consistent plank geometry throughout long production runs.
♦ Roll Forming Machine
The main forming machine progressively shapes the embossed strip through multiple forming stations. A cast-iron stand provides a rigid foundation, while the gearbox driving system delivers stable power transmission for consistent forming performance.
♦ Flying Hydraulic Cutting Unit
The flying hydraulic cutter moves synchronously with the formed profile during cutting, so the roll forming process does not need to stop. By matching the forming speed, it maintains relative stillness between the cutter and profile for accurate cutting.
Cut-Out Table
The cut-out table receives the finished scaffold planks after cutting and provides a controlled discharge area. Its configuration can be adapted to the required plank length, production speed, and handling method.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Especificaciones | Details |
| Desbobinadora | Tipo | Hidráulico |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Ampliar la gama | 460–520mm | |
| Nivelador | Tipo | 3 upper + 4 lower leveling rollers |
| Material del rodillo | 40Cr steel, heat treated | |
| Embossing | Machine Type | Standalone |
| Embossing Method | Roller Embossing | |
| Embossing Pattern | Personalizado | |
| Embossing Position | According to Profile Drawing | |
| Embossing Depth | According to Profile Design | |
| Máquina perfiladora | Station Number | 19 Stands |
| Material del rodillo | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Estructura del marco | Soporte de hierro fundido | |
| Sistema de conducción | Caja de cambios | |
| Formable Thickness | 1.5–2.5mm | |
| Dispositivo de corte | Tipo | Hidráulico |
| Potencia | 5.5kw | |
| Material de la hoja | Cr12MoV | |
| Cutting Mode | Formed profile blade mold | |
| Operation Mode | Non-stop cutting (Forming works while cutting) | |
| Armario de control PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Línea de producción | Total Power | Around 40kw |
| Velocidad de conformado | 15-20 m/min | |
| Line Dimension | LWH 27 × 2.5 × 1.7m | |
| Machine Weight | 20 Ton |
Designed for continuous scaffold plank production, this line delivers stable forming of 1.5–2.5 mm steel at 15–20 m/min. Integrated embossing provides a consistent anti-slip surface, while synchronized flying cutting maintains accurate lengths without interrupting production.
Customizable Roll Forming Solutions
Our High-Speed Embossing Scaffold Plank Roll Forming Machine is customized to match your specific plank profile, material, dimensions, and production requirements.
From embossing patterns and forming stations to cutting length and line speed, each configuration is engineered around your profile drawing for reliable, continuous production.
| Material | Espesor | Velocidad de producción | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Diseños de seguridad
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantía
2-year warranty with lifetime technical support and after-sales service.
Embalaje profesional
Las máquinas se embalan en film de plástico y se etiquetan para facilitar su identificación y montaje, y se fijan dentro del contenedor con cables de acero.
Guía de instalación
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Preguntas frecuentes
The line can be configured for galvanized steel, mild steel, or other suitable coil materials according to the required plank design and material specifications.
Yes. The embossing rollers can be designed according to the customer's required surface pattern, dimensions, and functional requirements.
Yes. The line can be customized according to profile drawings, including plank dimensions, embossing patterns, material thickness, production speed, and cutting requirements.
Cast-iron stands provide a rigid and stable forming structure, helping reduce vibration and deformation during continuous operation.
No hay por qué preocuparse. Nuestras máquinas están diseñadas para facilitar su instalación y funcionamiento.
Antes del envío, terminaremos el montaje principal y las pruebas en nuestra fábrica. Cuando llegue la máquina, solo tendrá que colocarla en posición, conectar la fuente de alimentación y podrá empezar a trabajar.
También proporcionaremos:
manuales detallados de instalación y funcionamiento
planos de disposición de la máquina
diagramas de cableado
asistencia técnica en línea (videollamada / fotos / vídeos)
Si es necesario, también podemos organizar que un ingeniero se desplace a su fábrica para ayudarle con la instalación y la formación. Muchos de nuestros clientes completan la instalación sin problemas con nuestra guía en línea.
30% depósito se paga antes de la producción, el saldo pagado después de la inspección confrmation, antes del envío.
