Informations sur le profil
Scaffold planks are formed metal walking platforms with reinforced profiles and embossed surfaces, providing a stable, slip-resistant surface for scaffolding, stairs, walkways, and temporary access platforms.
Typically made from galvanized or mild steel, they are also used in workshops and industrial areas where slip resistance and easy cleaning are important. They are commonly manufactured with a dedicated scaffold plank roll forming machine.
Typical Applications
| Scaffolding Work Platforms | Industrial Workshop Walkways |
| Stair Treads and Platforms | Anti-Slip Access Walkways |
Profile Specification
| Profile | Scaffold plank |
| Common Material | Galvanized Steel / Cold-Rolled Steel (Q235, Q355, ASTM A653) |
| Yield Strength | 235-345Mpa |
| Thickness | 1.5 – 2.5 mm |
| Profile Features | Embossed anti-slip surface |
| Raised edges enable secure overlapping connections between adjacent planks. |
Ligne de production
Les scaffold plank roll forming machine is an automated production line for continuously forming embossed metal scaffold planks with consistent dimensions and surface patterns. Its integrated leveling, embossing, roll forming, and flying hydraulic cutting processes support efficient, stable production for demanding scaffold plank manufacturing applications.
Organigramme
Decoiler with leveler → Embossing machine → Guiding → Roll forming machine → Flying hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.
Why Choose This Roll Forming Production Line
✅ Continuous Flying Cutting
The cutter follows the formed plank during cutting, eliminating forming stops and supporting higher continuous output.
✅ Consistent Embossed Surface
Dedicated embossing produces a uniform anti-slip pattern across the plank, improving repeatability between production batches.
✅ Rigid Gearbox-Driven Forming
Cast-iron stands and gearbox transmission provide stable forming under heavier material loads, helping maintain profile accuracy during long production runs.
Machine Details 🎯
Function Of Machines
Uncoiling & Leveling Machine
The integrated uncoiling and leveling unit continuously feeds steel coil into the production line while correcting coil deformation. This provides a flatter and more stable strip before embossing and forming, helping maintain consistent downstream processing.
♦ Embossing Machine
The embossing unit creates the specified surface pattern on the steel strip before roll forming. The embossing roller design is matched to the required plank pattern, providing consistent surface definition while maintaining continuous production.
Guiding Device
The guiding system accurately positions the strip before it enters the forming section. Proper lateral alignment helps reduce material deviation during continuous forming and supports consistent plank geometry throughout long production runs.
♦ Roll Forming Machine
The main forming machine progressively shapes the embossed strip through multiple forming stations. A cast-iron stand provides a rigid foundation, while the gearbox driving system delivers stable power transmission for consistent forming performance.
♦ Flying Hydraulic Cutting Unit
The flying hydraulic cutter moves synchronously with the formed profile during cutting, so the roll forming process does not need to stop. By matching the forming speed, it maintains relative stillness between the cutter and profile for accurate cutting.
Cut-Out Table
The cut-out table receives the finished scaffold planks after cutting and provides a controlled discharge area. Its configuration can be adapted to the required plank length, production speed, and handling method.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Decoiler | Type | Hydraulique |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Élargissement de la gamme | 460–520mm | |
| Niveleur | Type | 3 upper + 4 lower leveling rollers |
| Matériau du rouleau | 40Cr steel, heat treated | |
| Embossing | Machine Type | Standalone |
| Embossing Method | Roller Embossing | |
| Embossing Pattern | Personnalisé | |
| Embossing Position | According to Profile Drawing | |
| Embossing Depth | According to Profile Design | |
| Machine à former des rouleaux | Station Number | 19 Stands |
| Matériau du rouleau | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Structure du cadre | Support en fonte | |
| Système de conduite | Gearbox | |
| Formable Thickness | 1.5–2.5mm | |
| Dispositif de coupe | Type | Hydraulique |
| Power | 5.5kw | |
| Matériau de la lame | Cr12MoV | |
| Cutting Mode | Formed profile blade mold | |
| Operation Mode | Non-stop cutting (Forming works while cutting) | |
| PLC Control Cabinet | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Encodeur | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Ligne de production | Total Power | Around 40kw |
| Vitesse de formage | 15-20 m/min | |
| Line Dimension | LWH 27 × 2.5 × 1.7m | |
| Machine Weight | 20 Ton |
Designed for continuous scaffold plank production, this line delivers stable forming of 1.5–2.5 mm steel at 15–20 m/min. Integrated embossing provides a consistent anti-slip surface, while synchronized flying cutting maintains accurate lengths without interrupting production.
Customizable Roll Forming Solutions
Our High-Speed Embossing Scaffold Plank Roll Forming Machine is customized to match your specific plank profile, material, dimensions, and production requirements.
From embossing patterns and forming stations to cutting length and line speed, each configuration is engineered around your profile drawing for reliable, continuous production.
| Material | Thickness | Vitesse de production | Automation level |
| Perforation | Embossing | Découpe | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Conceptions de sécurité
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantie
2-year warranty with lifetime technical support and after-sales service.
Emballage professionnel
Les machines sont emballées dans un film plastique et étiquetées pour faciliter l'identification et l'assemblage, et fixées à l'intérieur du conteneur à l'aide de câbles en acier.
Guide d'installation
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Questions fréquemment posées
The line can be configured for galvanized steel, mild steel, or other suitable coil materials according to the required plank design and material specifications.
Yes. The embossing rollers can be designed according to the customer's required surface pattern, dimensions, and functional requirements.
Yes. The line can be customized according to profile drawings, including plank dimensions, embossing patterns, material thickness, production speed, and cutting requirements.
Cast-iron stands provide a rigid and stable forming structure, helping reduce vibration and deformation during continuous operation.
Il n'y a pas lieu de s'inquiéter. Nos machines sont conçues pour être faciles à installer et à utiliser.
Avant l'expédition, nous terminons l'assemblage principal et les tests dans notre usine. Lorsque la machine arrive, il vous suffit de la mettre en place, de brancher l'alimentation électrique et elle peut commencer à fonctionner.
Nous fournissons également :
des manuels d'installation et d'utilisation détaillés
les plans d'implantation des machines
schémas de câblage
support technique en ligne (appel vidéo / photos / vidéos)
Si nécessaire, nous pouvons également organiser la venue d'un ingénieur dans votre usine pour vous aider à l'installation et à la formation. Nombre de nos clients effectuent l'installation sans problème grâce à nos conseils en ligne.
Le dépôt de 30% est payé avant la production, le solde est payé après la confirmation de l'inspection, avant l'expédition.
