Informações sobre o perfil
Strut channels are structural support profiles used to mount and organize electrical conduits, pipes, cable trays, HVAC systems, and solar components. The 41×62 mm profile combines a wide channel body with a reinforced shape for versatile support applications.
Commonly produced from galvanized steel, carbon steel, or stainless steel, strut channels are widely used in North America, Europe, the Middle East, and Asia. A máquina de formação de rolos continuously forms the strip into the required channel geometry.
Typical Applications
| Pipe Rack Support Systems | Electrical Cable Tray Support |
| HVAC Duct Support Systems | Seismic Bracing Systems |
Profile Specification
| Perfil | Strut Channel, Galvanized Strut, Unistrut Channel, C Channel, and Slotted Channel |
| Common Material | Galvanized steel / Stainless steel |
| Yield Strength | 235-345Mpa |
| Espessura | 1.5 – 2.5 mm |
| Dimensão | Width1-5/8″ x Height 1-5/8″, 3-1/4″, customizable |
| Profile Features | Serrated Edges |
| Reinforcing Ribs | |
| Pre-Punched Holes |
Profile Specification
| mm | Inch |
| 21×10 | 13/16×13/32″ |
| 21×21 | 13/16×13/16″ |
| 41×21 | 1-5/8×13/16″ |
| 41×22 | 1-5/8X7/8″ |
| 41×25 | 1-5/8×1″ |
| 41×41 | 1-5/8×1-5/8″ |
| 41×62 | 1-5/8×2-7/16″ |
| 41×82 | 1-5/8X3-1/4″ |
| Personalizável | |
Linha de produção
This máquina de perfilagem de perfis em U is designed for continuous production of 41×62 mm (1-5/8×2-7/16″) strut channels, integrating leveling, punching, precision roll forming, and flying hydraulic cutting for stable dimensions, accurate hole patterns, and efficient automated production.
Fluxograma
Decoiler with leveler→ Punch press → Guiding → Roll forming machine → Flying hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.
Why Choose This Roll Forming Production Line
✅ Pre-Punching for Accurate Hole Patterns
Punching the flat strip before forming helps maintain consistent hole spacing and position across the 41×62 mm profile.
✅ High Speed Flying Cut
The flying hydraulic cutter follows the formed profile during cutting, avoiding line stops and supporting continuous production of standard lengths.
✅ Stable Forming for Deep Profiles
Cast-iron stands and gearbox-driven transmission provide rigid support and stable torque transfer for consistently forming the 62 mm deep channel profile.
Machine Details 🎯
Function Of Machines
Uncoiling & Leveling Machine
The integrated uncoiling and leveling unit continuously feeds the steel strip while correcting coil curvature. This helps provide a flatter, more consistent strip for accurate punching and stable subsequent roll forming.
♦ Punch Press
The punch press creates mounting holes and other required patterns before forming. Pre-punching allows hole positions to be controlled accurately according to the strut channel drawing and production requirements.
Guiding System
The guiding system accurately centers and aligns the strip before it enters the forming section. Proper alignment helps reduce material deviation, profile distortion, and dimensional variation during continuous production.
♦ Roll Forming Machine
The roll forming section gradually transforms the punched strip into the 41×62 mm strut channel through multiple forming passes. Cast-iron stands and a gearbox-driven system provide stable transmission and consistent forming performance.
♦ Flying Hydraulic Cut
The flying hydraulic cut-off synchronizes its movement with the continuously forming profile during cutting. The cutting unit travels with the material, allowing the máquina de perfilagem de perfis em U to maintain production without stopping for each cut.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Desbobinador | Tipo | Hydraulic |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Expansão da gama | 460–520mm | |
| Leveler | Tipo | 3 upper + 4 lower leveling rollers |
| Material do rolo | 40Cr steel, heat treated | |
| Prensa de punção | Hole Types | Oblong holes, customizable |
| Hole Position | According to profile drawing | |
| Die Material | Cr12MoV / SKD11 | |
| Die Hardness | HRC 58–62 | |
| Synchronization | Servo feeding & punching synchronization | |
| Máquina formadora de rolos | Station Number | 23 Stands |
| Material do rolo | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Estrutura do quadro | Suporte em ferro fundido | |
| Sistema de condução | Caixa de velocidades | |
| Formable Thickness | 1.5–2.5mm | |
| Dispositivo de corte | Tipo | Hydraulic |
| Potência | 5.5kw | |
| Material da lâmina | Cr12MoV | |
| Cutting Mode | Formed profile blade mold | |
| Operation Mode | Non-stop cutting (Forming works while cutting) | |
| Armário de controlo PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Linha de produção | Total Power | Around 30kw |
| Velocidade de moldagem | 15-20 m/min | |
| Line Dimension | LWH 27 × 2.5 × 1.7m | |
| Machine Weight | 20 Ton | |
| Operador necessário | 1–2 persons |
This máquina de perfilagem de perfis em U integrates a 5T hydraulic decoiler, 7-roller leveler, servo-synchronized punching, and 23-stand gearbox-driven forming. With 76 mm solid shafts, GCr15 rollers, and flying hydraulic cutting, the line processes 1.5–2.5 mm material at 15–20 m/min, with approximately 30 kW total power.
Customizable Roll Forming Solutions
Our High-speed 41*62mm Strut Channel Roll Forming Machine with Punch Press is customized for your specific strut channel profile, including channel dimensions, rib pattern, serrated edges, material thickness, and punching layout.
The forming stations, tooling, punching system, cutting length, and line speed are configured according to your profile drawings. Manual changeover allows practical production of different strut channel sizes for electrical supports, HVAC systems, piping, solar mounting, and construction applications.
| Material | Espessura | Velocidade de produção | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Projectos de segurança
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantia
2-year warranty with lifetime technical support and after-sales service.
Embalagem profissional
As máquinas são embaladas em película de plástico e etiquetadas para facilitar a identificação e a montagem, e fixadas no interior do contentor com cabos de aço.
Guia de instalação
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Perguntas frequentes
The machine can be customized for ribbed strut channels with serrated edges, different profile dimensions, hole patterns, material thicknesses, and required production specifications.
Flying hydraulic cutting allows the cutter to move synchronously with the formed profile, so roll forming can continue during cutting instead of stopping for every cut.
Yes. The hydraulic punching system can be configured according to hole size, spacing, quantity, position, and customer-specific punching patterns required for installation.
Yes. The line integrates automated feeding, leveling, punching, forming, synchronized flying cutting, and programmed control to reduce manual intervention and improve production consistency.
Não há necessidade de se preocupar. As nossas máquinas foram concebidas para serem fáceis de instalar e utilizar.
Antes do envio, terminaremos a montagem principal e os testes na nossa fábrica. Quando a máquina chega, só precisa de a colocar na posição, ligar a fonte de alimentação e pode começar a trabalhar.
Também forneceremos:
manuais pormenorizados de instalação e funcionamento
desenhos de disposição de máquinas
diagramas de cablagem
apoio técnico em linha (videochamada / fotografias / vídeos)
Se necessário, também podemos organizar a deslocação de um engenheiro à sua fábrica para ajudar na instalação e na formação. Muitos dos nossos clientes concluem a instalação sem problemas com a nossa orientação online.
O depósito 30% é pago antes da produção, o saldo é pago após a confirmação da inspeção, antes do envio.
