Información sobre el perfil
Strut channel is a structural support profile used to mount, brace, and connect pipes, conduits, cable trays, HVAC systems, and other equipment. Ribs improve profile stiffness, while serrated edges provide controlled engagement with compatible channel nuts and fittings.
Common materials include galvanized steel, pre-galvanized steel, carbon steel, and stainless steel. These profiles are widely used in construction, electrical, mechanical, solar, and industrial applications and are typically manufactured by cold máquinas perfiladoras.
Typical Applications
| Pipe Rack Support Systems | Electrical Cable Tray Support |
| HVAC Duct Support Systems | Seismic Bracing Systems |
Profile Specification
| Perfil | Strut Channel, Galvanized Strut, Unistrut Channel, C Channel, and Slotted Channel |
| Common Material | Galvanized steel / Stainless steel |
| Yield Strength | 235-345Mpa |
| Espesor | 1.5 – 2.5 mm |
| Dimensión | Width1-5/8″ x Height 1-5/8″, 3-1/4″, customizable |
| Profile Features | Serrated Edges |
| Reinforcing Ribs | |
| Pre-Punched Holes |
Línea de producción
The Strut Channel Roll Forming Machine is a highly automated production line designed to continuously form ribbed strut channels with serrated edges. It integrates precision punching, guided forming, synchronized flying hydraulic cutting, and rigid gearbox-driven forming for consistent profiles and efficient high-volume production.
Organigrama
Decoiler → Leveler → Hydraulic punching machine → Guiding → Roll forming machine → Flying hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.
Why Choose This Roll Forming Production Line
✅ Continuous Production at Higher Output
Flying hydraulic cutting keeps roll forming running during cutting, reducing stop-start cycles and improving production efficiency.
✅ Accurate Punching Before Forming
Punching the flat strip before forming improves hole positioning and reduces alignment errors in finished channels.
✅ Rigid Forming for Ribbed Serrated Profiles
Cast-iron stands and gearbox drive provide rigid, synchronized forming for consistent ribs, serrated edges, and overall channel dimensions.
Machine Details 🎯
Function Of Machines
Desbobinadora
The decoiler continuously feeds the steel coil into the production line at a controlled speed. Its stable coil unwinding helps maintain smooth material feeding and supports uninterrupted production of long strut channel profiles.
Nivelador
The leveler removes coil-set and material deformation before forming. By delivering flatter and more consistent strip material, it helps improve dimensional stability and reduce profile distortion during subsequent punching and roll forming.
♦ Hydraulic Punching Machine
The hydraulic punching unit creates mounting holes according to the specified hole pattern before roll forming. Accurate punching ensures consistent hole positions and helps the finished strut channels meet installation and assembly requirements.
Guiding System
The guiding system aligns the strip accurately before it enters the forming section. Proper material positioning helps maintain profile symmetry, punching alignment, and stable forming results throughout continuous production.
♦ Roll Forming Machine
The roll forming section gradually bends the punched strip into the required strut channel geometry through multiple forming stations. Cast-iron stands and a gearbox driving system provide rigidity and stable power transmission for consistent forming.
♦ Flying Hydraulic Cut
The flying hydraulic cutting unit cuts formed strut channels to the programmed length without stopping the roll forming process. During cutting, the unit synchronizes its movement with the profile, minimizing relative movement and maintaining accurate cut lengths.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Especificaciones | Details |
| Desbobinadora | Tipo | Hidráulico |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Ampliar la gama | 460–520mm | |
| Nivelador | Tipo | 3 upper + 4 lower leveling rollers |
| Material del rodillo | 40Cr steel, heat treated | |
| Hydraulic punching | Hole Types | blong Holes, customizable |
| Hole Position | According to Profile Drawing | |
| Die Material | Cr12MoV / SKD11 | |
| Die Hardness | HRC 58-62 | |
| Synchronization | Servo Feeding & Punching Synchronization | |
| Máquina perfiladora | Station Number | 23 Stands |
| Material del rodillo | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Estructura del marco | Soporte de hierro fundido | |
| Sistema de conducción | Caja de cambios | |
| Formable Thickness | 1.5–2.5mm | |
| Dispositivo de corte | Tipo | Hidráulico |
| Potencia | 5.5kw | |
| Material de la hoja | Cr12MoV | |
| Cutting Mode | Formed profile blade mold | |
| Operation Mode | Non-stop cutting (Forming works while cutting) | |
| Armario de control PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Línea de producción | Total Power | Around 40kw |
| Velocidad de conformado | 15-20 m/min | |
| Line Dimension | LWH 27 × 2.5 × 1.7m | |
| Machine Weight | 20 Ton | |
| Se necesita operario | 1–2 persons |
This strut channel roll forming machine features a 5T hydraulic decoiler, servo-synchronized punching, 23 forming stands with GCr15 rollers and 76mm solid shafts, plus a gearbox drive and non-stop hydraulic cutting. Designed for 1.5–2.5mm material, it runs at 15–20 m/min with Siemens PLC control and requires only 1–2 operators.
Customizable Roll Forming Solutions
Our Manual Changeover Strut Channel Roll Forming Machine is customized for your specific strut channel profile, including channel dimensions, rib pattern, serrated edges, material thickness, and punching layout.
The forming stations, tooling, punching system, cutting length, and line speed are configured according to your profile drawings. Manual changeover allows practical production of different strut channel sizes for electrical supports, HVAC systems, piping, solar mounting, and construction applications.
| Material | Espesor | Velocidad de producción | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Diseños de seguridad
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantía
2-year warranty with lifetime technical support and after-sales service.
Embalaje profesional
Las máquinas se embalan en film de plástico y se etiquetan para facilitar su identificación y montaje, y se fijan dentro del contenedor con cables de acero.
Guía de instalación
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Preguntas frecuentes
The machine can be customized for ribbed strut channels with serrated edges, different profile dimensions, hole patterns, material thicknesses, and required production specifications.
Flying hydraulic cutting allows the cutter to move synchronously with the formed profile, so roll forming can continue during cutting instead of stopping for every cut.
Yes. The hydraulic punching system can be configured according to hole size, spacing, quantity, position, and customer-specific punching patterns required for installation.
Yes. The line integrates automated feeding, leveling, punching, forming, synchronized flying cutting, and programmed control to reduce manual intervention and improve production consistency.
No hay por qué preocuparse. Nuestras máquinas están diseñadas para facilitar su instalación y funcionamiento.
Antes del envío, terminaremos el montaje principal y las pruebas en nuestra fábrica. Cuando llegue la máquina, solo tendrá que colocarla en posición, conectar la fuente de alimentación y podrá empezar a trabajar.
También proporcionaremos:
manuales detallados de instalación y funcionamiento
planos de disposición de la máquina
diagramas de cableado
asistencia técnica en línea (videollamada / fotos / vídeos)
Si es necesario, también podemos organizar que un ingeniero se desplace a su fábrica para ayudarle con la instalación y la formación. Muchos de nuestros clientes completan la instalación sin problemas con nuestra guía en línea.
30% depósito se paga antes de la producción, el saldo pagado después de la inspección confrmation, antes del envío.
