Informações sobre o perfil
Boltless rack uprights (angle posts) are vertical structural members with evenly distributed slots or holes for adjustable shelving. Z beams act as horizontal load-bearing supports, locking into uprights without bolts.
Both profiles feature optimized cross-sections for strength-to-weight efficiency, widely used in warehouses, retail storage, and logistics systems.
Typical Applications
| Garage Storage & Organization | Warehouse Bulk Shelving |
| Retail Storefront Display | Stockroom & Pantry Archiving |
Profile Specification
| Perfil | boltless rack frame | ||
| Common Material | Cold-Rolled Carbon Steel (Q235 / ASTM A36) | ||
| Yield Strength | 235 – 250 MPa (approx. 34,000 – 50,000 PSI) | ||
| Espessura | 0.8 mm – 2.0 mm (14 Gauge – 20 Gauge for structural uprights and beams) | ||
| Profile Features | Keyhole | Tool-free boltless assembly | Rivet interlocking design |
Linha de produção
A dual-station roll forming line producing boltless rack uprights and Z beams with dedicated punching and cutting, enabling flexible, high-efficiency shelf component manufacturing.
Fluxograma
Decoiler → Servo feeder →Hydraulic punch → Guiding → Roll forming machine →Flying hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our boltless rack angle upright&z beam roll forming production line under continuous operational testing.
Why Choose This Roll Forming Production Line
✅ Dual-Profile Flexible Production
A dual-station design enables seamless switching between uprights and Z beams, saving equipment investment and factory footprint.
✅ High-Efficiency Flying Hydraulic Cut
Non-stop flying hydraulic cutting operates smoothly at 20m/min, ensuring clean edges and maximizing line throughput.
✅ Precise Servo Punching & Stable Roll Forming
Servo feeding combined with 18 forming stands guarantees precise hole spacing and reliable structural strength.
Machine Details 🎯
Function Of Machines
Servo Feeder
The servo feeder ensures precise material feeding synchronized with punching operations, maintaining consistent hole spacing.
♦ Double Station Hydraulic Punching Machine
The dual-station hydraulic punching system allows independent tooling for uprights and Z beams, eliminating changeover downtime and improving productivity.
This design ensures high punching accuracy and efficient multi-profile production.
♦ Roll Forming Machine
The dual-station roll forming machine uses a wall panel structure with chain transmission, providing stable forming for medium-thickness materials. Separate forming paths for each profile enable quick switching while maintaining dimensional consistency and reliable long-term operation.
Flying Hydraulic Cut
The flying cutting unit performs continuous cutting without stopping the roll forming process. It synchronizes with line speed, moving together with the profile to achieve relative static cutting. Dedicated cutting molds for uprights and Z beams ensure clean edges and accurate lengths at high speed.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Desbobinador | Tipo de alimentação | Hydraulic |
| Capacity | 3Ton | |
| Largura da bobina de aço | Max 500mm | |
| Inner diameter | 450-530mm | |
| Servo Feeder & Hydraulic Punch | Feeder Type | Servo feeder |
| Punching Type | Double station hydraulic punching machine | |
| Caraterística | Independent tooling for uprights and Z beams | |
| Máquina formadora de rolos | Size Changeover | Each profile size has its own dedicated set of forming rollers and forming channels. |
| Station Number | 18 suportes | |
| Velocidade de moldagem | 20m/min | |
| Potência do motor | 7,5Kw | |
| Structure | Wall panel structure | |
| Sistema de condução | Chain transmission | |
| Diâmetro do eixo | 76mm, sólido | |
| Material do veio | Tratamento térmico 40Cr | |
| Material do rolo | GCr15 (HRC 58–62°) | |
| Flying Hydraulic Cut | Tipo de alimentação | Corte hidráulico |
| Potência | 5,5 kW | |
| Material da lâmina | Cr12MoV | |
| Cutting Mode | Continuous flying cut (cutting while roll forming keeps running) | |
| Armário de controlo PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Linha de produção | Velocidade de produção | 15–20m/min (customizable) |
| Dimensão | LWH 7 × 0.7 × 1.4m | |
| Peso | 15T | |
| Total Power | 11–18kw | |
| Contentor | 1 × 40GP | |
| Operador necessário | 1–2 persons |
This boltless rack roll forming machine features 18 forming stations, GCr15 rollers with HRC 58–62 hardness, and a solid 40Cr shaft system, ensuring stable forming performance and long-term accuracy. Equipped with independent punching tooling for uprights and Z beams, automatic size changeover, Siemens PLC, and Omron encoder control, it delivers efficient and flexible rack component production.
Customizable Rack Frame Forming Solutions
Our Boltless Rack Frame Roll Forming Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Espessura | Velocidade de produção | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Projectos de segurança
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantia
2-year warranty with lifetime technical support and after-sales service.
Embalagem profissional
As máquinas são embaladas em película de plástico e etiquetadas para facilitar a identificação e a montagem, e fixadas no interior do contentor com cabos de aço.
Guia de instalação
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Perguntas frequentes
A configuração standard funciona a 15-20 m/min. As configurações de topo de gama podem atingir 30-40 m/min, e até velocidades mais elevadas podem ser personalizadas de acordo com requisitos de produção específicos.
Os prazos de entrega variam entre 30 e 50 dias após a encomenda, variando consoante o nível de personalização e a localização do fornecedor. Normalmente, exigimos 45 dias para máquinas padrão.
Switching between profiles is quick due to independent stations, typically requiring minimal adjustments rather than full tooling replacement.
Sim. Somos um fabricante profissional que produz tanto perfis padrão de mercado como perfis personalizados. Também podemos assinar um acordo para garantir que o seu desenho não será partilhado com outras partes.
Não há necessidade de se preocupar. As nossas máquinas foram concebidas para serem fáceis de instalar e utilizar.
Antes do envio, terminaremos a montagem principal e os testes na nossa fábrica. Quando a máquina chega, só precisa de a colocar na posição, ligar a fonte de alimentação e pode começar a trabalhar.
Também forneceremos:
manuais pormenorizados de instalação e funcionamento
desenhos de disposição de máquinas
diagramas de cablagem
apoio técnico em linha (videochamada / fotografias / vídeos)
Se necessário, também podemos organizar a deslocação de um engenheiro à sua fábrica para ajudar na instalação e na formação. Muitos dos nossos clientes concluem a instalação sem problemas com a nossa orientação online.
O depósito 30% é pago antes da produção, o saldo é pago após a confirmação da inspeção, antes do envio.
