Informações sobre o perfil
Rack box beam is designed in two main forms: 1. One-piece box beam; 2. CC box beam.
Rack box beam is a high-strength one-piece cold roll formed beam designed for pallet racking systems. Its closed box profile provides superior load capacity, structural stability, and reliable performance in warehouse storage applications.
Typical Applications
| Heavy-duty pallet racking systems | Automated storage and retrieval systems (as/rs) |
| Distribution centers and logistics hubs | High-density storage systems |
Profile Specification
| Perfil | One-piece rack box beam | ||
| Common Material | Galvanized steel/hot-rolled steel | ||
| Yield Strength | 235–550 MPa (customizable) | ||
| Espessura | 2.0-3.0mm | ||
| Profile Features | Roll-formed from a single steel strip | ||
| Comparison: The CC boxbeam is manufactured by interlocking two C-shaped profiles. 🔍 Click to know more | |||
| Closed square tube cross-section | |||
Linha de produção
This high-speed box beam roll forming machine integrates continuous laser welding and servo flying saw cutting for non-stop production. Engineered for heavy-duty pallet racking systems, it features one-click automatic width adjustment to deliver high-precision, burr-free profiles with maximum efficiency.
Fluxograma
Decoiler → Guiding → Roll forming machine → Flying laser weld → Flying saw cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our heavy-duty box beam production line under continuous operational testing.
Why Choose This Roll Forming Production Line
✅ Automatic Width Adjustment
One-Click Auto Sizing. Servo-controlled adjustment enables size changes within 10 minutes, ideal for multi-size production.
✅ Continuous Flying Laser Welding
High-Precision Continuous Laser Welding. Synchronized with forming speed, producing smooth, strong weld seams without grinding.
✅ Servo Flying Saw Cutting
Non-Stop Synchronized Cutting. Clean, burr-free cutting with ±1 mm length accuracy and higher productivity.
Machine Details 🎯
Function Of Machines
Desbobinador hidráulico
Uncoils steel strip smoothly and feeds it automatically under controlled tension.
Leveler
Flattens coil strip and eliminates residual stress to ensure precise profile geometry.
♦ Roll Forming Machine
Precision-engineered for heavy-duty racking systems, our multi-pass roll forming machine transforms steel coil into high-stiffness box beam profiles. Featuring automated width adjustment and stable structural frames, it ensures rigid geometry, tight tolerances, and efficient mass production.
♦ Laser Welding
Integrated online flying laser welding creates a continuous, high-strength seam without slowing production. Designed for structural integrity, this seamless welding technique ensures maximum load capacity, flawless profile alignment, and a smooth finish without needing manual post-grinding.
♦ Flying Saw Cut
Equipped with servo-synchronized control, our flying saw cut delivers non-stop, high-speed length cutting with precision up to ±1mm. It guarantees burr-free, non-deformed cut ends, significantly boosting throughput and ensuring seamless downstream assembly for storage racking.
Armário de controlo PLC
Controls line speed, monitors encoders, and manages automated length and production processes.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Desbobinador | Tipo | Hydraulic |
| Capacity | 5T | |
| Leveler | Tipo | 3 upper+4 lower shaft rollers |
| Máquina de formação de rolos | Size changeover | Automatic |
| Potência | 7,5Kw | |
| Structure | Suporte em ferro fundido | |
| Sistema de condução | Cadeia | |
| Machine base | 350x6mm H steel | |
| Station number | 18 main stands | |
| Forming speed | 15-20 m/min | |
| Roller material | GCr15 steel rollers with CNC machining, heat treatment, precision finishing, polishing, and chrome plating, achieving HRC 58–60 hardness. | |
| Shaft material | 45# steel shafts with CNC machining, quenching and tempering, precision finishing, polishing, and chrome plating | |
| Welder | Tipo | Laser |
| Operation Mode | Forming machine keeps running when welding | |
| Corte | Tipo | Saw |
| Operation Mode | Forming machine keeps running when cutting | |
| Armário de controlo PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Production line | Potência total | 11-18kw |
| Velocidade | 15-18m/min | |
| Dimensão | LWH 10×1.4×1.6m | |
| Peso | 6-10T |
This production line features a heavy-duty 350x6mm H-steel base structure and GCr15 CNC-machined rollers (HRC 58–60), ensuring maximum structural stability and zero precision loss over millions of cycles. With integrated Siemens PLC and Omron encoders, operators achieve real-time speed monitoring and sub-millimeter length cutting control.
Customizable Box Beam Roll Forming Solutions
Our Flying Saw Cut Rack Box Beam Roll Forming Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Espessura | Velocidade de produção | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Projectos de segurança
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantia
2-year warranty with lifetime technical support and after-sales service.
Embalagem profissional
As máquinas são embaladas em película de plástico e etiquetadas para facilitar a identificação e a montagem, e fixadas no interior do contentor com cabos de aço.
Guia de instalação
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Perguntas frequentes
A configuração standard funciona a 15-20 m/min. As configurações de topo de gama podem atingir 30-40 m/min, e até velocidades mais elevadas podem ser personalizadas de acordo com requisitos de produção específicos.
Os prazos de entrega variam entre 30 e 50 dias após a encomenda, variando consoante o nível de personalização e a localização do fornecedor. Normalmente, exigimos 45 dias para máquinas padrão.
A soldadura a laser garante uma penetração profunda, uma resistência estável da costura e uma ligação consistente para aplicações de bastidor para trabalhos pesados.
Sim. Somos um fabricante profissional que produz tanto perfis padrão de mercado como perfis personalizados. Também podemos assinar um acordo para garantir que o seu desenho não será partilhado com outras partes.
Não há necessidade de se preocupar. As nossas máquinas foram concebidas para serem fáceis de instalar e utilizar.
Antes do envio, terminaremos a montagem principal e os testes na nossa fábrica. Quando a máquina chega, só precisa de a colocar na posição, ligar a fonte de alimentação e pode começar a trabalhar.
Também forneceremos:
manuais pormenorizados de instalação e funcionamento
desenhos de disposição de máquinas
diagramas de cablagem
apoio técnico em linha (videochamada / fotografias / vídeos)
Se necessário, também podemos organizar a deslocação de um engenheiro à sua fábrica para ajudar na instalação e na formação. Muitos dos nossos clientes concluem a instalação sem problemas com a nossa orientação online.
O depósito 30% é pago antes da produção, o saldo é pago após a confirmação da inspeção, antes do envio.
