Informations sur le profil
Rack box beam is designed in two main forms: 1. One-piece box beam; 2. CC box beam.
Rack box beam is a high-strength one-piece cold roll formed beam designed for pallet racking systems. Its closed box profile provides superior load capacity, structural stability, and reliable performance in warehouse storage applications.
Typical Applications
| Heavy-duty pallet racking systems | Automated storage and retrieval systems (as/rs) |
| Distribution centers and logistics hubs | High-density storage systems |
Profile Specification
| Profile | One-piece rack box beam | ||
| Common Material | Galvanized steel/hot-rolled steel | ||
| Yield Strength | 235–550 MPa (customizable) | ||
| Thickness | 2.0-3.0mm | ||
| Profile Features | Roll-formed from a single steel strip | ||
| Comparison: The CC boxbeam is manufactured by interlocking two C-shaped profiles. 🔍 Click to know more | |||
| Closed square tube cross-section | |||
Ligne de production
This high-speed box beam roll forming machine integrates continuous laser welding and servo flying saw cutting for non-stop production. Engineered for heavy-duty pallet racking systems, it features one-click automatic width adjustment to deliver high-precision, burr-free profiles with maximum efficiency.
Organigramme
Decoiler → Guiding → Roll forming machine → Flying laser weld → Flying saw cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our heavy-duty box beam production line under continuous operational testing.
Why Choose This Roll Forming Production Line
✅ Automatic Width Adjustment
One-Click Auto Sizing. Servo-controlled adjustment enables size changes within 10 minutes, ideal for multi-size production.
✅ Continuous Flying Laser Welding
High-Precision Continuous Laser Welding. Synchronized with forming speed, producing smooth, strong weld seams without grinding.
✅ Servo Flying Saw Cutting
Non-Stop Synchronized Cutting. Clean, burr-free cutting with ±1 mm length accuracy and higher productivity.
Machine Details 🎯
Function Of Machines
Dérouleur hydraulique
Uncoils steel strip smoothly and feeds it automatically under controlled tension.
Niveleur
Flattens coil strip and eliminates residual stress to ensure precise profile geometry.
♦ Roll Forming Machine
Precision-engineered for heavy-duty racking systems, our multi-pass roll forming machine transforms steel coil into high-stiffness box beam profiles. Featuring automated width adjustment and stable structural frames, it ensures rigid geometry, tight tolerances, and efficient mass production.
♦ Laser Welding
Integrated online flying laser welding creates a continuous, high-strength seam without slowing production. Designed for structural integrity, this seamless welding technique ensures maximum load capacity, flawless profile alignment, and a smooth finish without needing manual post-grinding.
♦ Flying Saw Cut
Equipped with servo-synchronized control, our flying saw cut delivers non-stop, high-speed length cutting with precision up to ±1mm. It guarantees burr-free, non-deformed cut ends, significantly boosting throughput and ensuring seamless downstream assembly for storage racking.
Armoire de commande PLC
Controls line speed, monitors encoders, and manages automated length and production processes.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Decoiler | Type | Hydraulique |
| Capacity | 5T | |
| Niveleur | Type | 3 upper+4 lower shaft rollers |
| Machine de profilage | Size changeover | Automatic |
| Power | 7.5Kw | |
| Structure | Support en fonte | |
| Système de conduite | Chaîne | |
| Machine base | 350x6mm H steel | |
| Station number | 18 main stands | |
| Forming speed | 15 à 20 m/min | |
| Roller material | GCr15 steel rollers with CNC machining, heat treatment, precision finishing, polishing, and chrome plating, achieving HRC 58–60 hardness. | |
| Shaft material | 45# steel shafts with CNC machining, quenching and tempering, precision finishing, polishing, and chrome plating | |
| Welder | Type | Laser |
| Operation Mode | Forming machine keeps running when welding | |
| Découpe | Type | Saw |
| Operation Mode | Forming machine keeps running when cutting | |
| Armoire de commande PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Encodeur | OMRON | |
| Production line | Puissance totale | 11-18kw |
| Vitesse | 15-18m/min | |
| Dimension | LWH 10×1.4×1.6m | |
| Poids | 6-10T |
This production line features a heavy-duty 350x6mm H-steel base structure and GCr15 CNC-machined rollers (HRC 58–60), ensuring maximum structural stability and zero precision loss over millions of cycles. With integrated Siemens PLC and Omron encoders, operators achieve real-time speed monitoring and sub-millimeter length cutting control.
Customizable Box Beam Roll Forming Solutions
Our Flying Saw Cut Rack Box Beam Roll Forming Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Thickness | Vitesse de production | Automation level |
| Perforation | Embossing | Découpe | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Conceptions de sécurité
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantie
2-year warranty with lifetime technical support and after-sales service.
Emballage professionnel
Les machines sont emballées dans un film plastique et étiquetées pour faciliter l'identification et l'assemblage, et fixées à l'intérieur du conteneur à l'aide de câbles en acier.
Guide d'installation
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Questions fréquemment posées
La configuration standard fonctionne à 15-20 m/min. Les configurations haut de gamme peuvent atteindre 30-40 m/min, et des vitesses encore plus élevées peuvent être personnalisées en fonction des exigences de production spécifiques.
Les délais de livraison varient de 30 à 50 jours après la commande, en fonction du niveau de personnalisation et de la localisation du fournisseur. Nous demandons généralement 45 jours pour les machines standard.
Laser welding ensures deep penetration, stable seam strength, and consistent bonding for heavy-duty rack applications.
Oui. Nous sommes un fabricant professionnel qui produit à la fois des profils standard du marché et des profils personnalisés. Nous pouvons également signer un accord garantissant que votre dessin ne sera pas partagé avec d'autres parties.
Il n'y a pas lieu de s'inquiéter. Nos machines sont conçues pour être faciles à installer et à utiliser.
Avant l'expédition, nous terminons l'assemblage principal et les tests dans notre usine. Lorsque la machine arrive, il vous suffit de la mettre en place, de brancher l'alimentation électrique et elle peut commencer à fonctionner.
Nous fournissons également :
des manuels d'installation et d'utilisation détaillés
les plans d'implantation des machines
schémas de câblage
support technique en ligne (appel vidéo / photos / vidéos)
Si nécessaire, nous pouvons également organiser la venue d'un ingénieur dans votre usine pour vous aider à l'installation et à la formation. Nombre de nos clients effectuent l'installation sans problème grâce à nos conseils en ligne.
Le dépôt de 30% est payé avant la production, le solde est payé après la confirmation de l'inspection, avant l'expédition.
