Profile Information
Heavy-duty rack uprights are vertical load-bearing members in storage systems, featuring perforated C or sigma profiles. Widely used in the United States, Europe, and warehouse-intensive markets.
Typically produced from 1.5–3.0mm galvanized or cold-rolled steel, ensuring high load capacity, structural rigidity, and long-term durability under repetitive loading conditions.
Typical Applications
| Warehouse Storage Racking | Industrial Pallet Racking Systems |
| Heavy Duty Storage Shelving | Automated Warehouse Systems |
Profile Specification
| Profile | Rack Upright (Vertical Post / Omega / C-Channel Profile) |
| Common Material | Galvanized Steel / Cold-Rolled Steel (Q235, Q355, ASTM A653) |
| Yield Strength | 235 – 355 MPa |
| Thickness | 1.5 – 2.5 mm |
| Profile Features | Perforated / Pre-punched structural design (Teardrop, Diamond, or Oval holes) |
| High load-bearing capacity with stiffening ribs | |
| High structural rigidity and anti-buckling capability | |
| Standardized hole pitch for precise beam connector alignment |
Production Line
Designed for forming pre-punched heavy-duty rack uprights, this line ensures precise shaping, stable operation, and consistent structural strength for industrial storage systems.
Ideal for rack manufacturers using separate punching lines, requiring high-strength uprights, stable forming quality, and efficient batch production of standardized or semi-custom profiles.
Flow Chart
Punch Line: Decoiler → Leveler → Punch press → Decoiler
Roll forming production line: Decoiler → Guiding → Roll Forming Machine → Hydraulic Cutting → Out Table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our rack upright roll forming production line under continuous operational testing.
Why Choose This Roll Forming Production Line
✅ High Pre-Punched Profile Compatibility
Handles pre-punched coils seamlessly with customizable station settings to accommodate diverse upright hole patterns and dimensions.
✅ Heavy-Gauge Forming with Low Distortion
Processes 1.5–3.0mm heavy steel across 18 roller stations, minimizing material internal stress and post-forming structural deformation.
✅ High-Precision Hydraulic Cutting and Control
Features Cr12MoV hydraulic blades and PLC encoder tracking to guarantee continuous shear accuracy within ±1mm length tolerance.
Machine Details 🎯
Function Of Machines
Roll Forming Machine
The roll forming machine is the core unit for shaping IBR roof panels, using multiple forming stations to gradually form the trapezoidal profile.
It ensures precise dimensions, smooth surface finish, stable operation, and consistent panel quality, making it suitable for continuous, high-efficiency production.
Hydraulic Cutting Device
The roll forming machine is the core unit for shaping IBR roof panels, using multiple forming stations to gradually form the trapezoidal profile.
It ensures precise dimensions, smooth surface finish, stable operation, and consistent panel quality, making it suitable for continuous, high-efficiency production.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Decoiler | Type | Hydraulic |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Expanding Range | 460–520mm | |
| Roll Forming Machine | Station Number | 23 Stands |
| Roller Material | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Frame Structure | Double wall panel structure | |
| Driving System | Chain transmission | |
| Formable Thickness | 1.5–2.5mm | |
| Cutting Device | Type | Hydraulic |
| Power | 5.5kw | |
| Blade Material | Cr12MoV | |
| Cutting Mode | Formed profile blade mold (N molds for N dimensions) | |
| Operation Mode | Non-stop cutting (Forming works while cutting) | |
| PLC Control Cabinet | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Encoder | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Production Line | Total Power | Around 18.5kw |
| Forming Speed | 15–20 m/min | |
| Line Dimension | LWH 14 × 1.0 × 1.4m | |
| Machine Weight | 15 Ton |
Engineered for heavy-duty warehouse storage manufacturing, this high-performance Rack Upright Roll Forming Machine processes 1.5–3.0mm steel profiles across 18 specialized forming stands.
Powered by a 7.5 kW motor and 5.5 kW hydraulic system, it achieves production speeds of 15–20 m/min with ±1mm cutting tolerance. Featuring GCr15 heat-treated rollers, 76mm solid 40Cr shafts, and integrated PLC encoder control, this line guarantees maximum structural accuracy and low material deformation.
Customizable Rack Upright Forming Solutions
Our Rack Roll Forming Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Thickness | Production speed | Automation level |
| Perforation | Embossing | Cutting | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Safety Designs
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Warranty
2-year warranty with lifetime technical support and after-sales service.
Professional Packing
Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.
Installation Guide
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Frequently Asked Question
The standard configuration operates at 15–20 m/min. Higher-end configurations can reach 30–40 m/min, and even higher speeds can be customized according to specific production requirements.
Lead times range from 30-50 days post-order, varying by customization level and supplier location. We typically require 45 days for standard machines.
Yes, with roll tooling adjustments or quick-change systems, multiple upright sizes can be manufactured on the same line.
Yes. We are a professional manufacturer that produces both standard market profiles and customized profiles. We can also sign an agreement to ensure that your drawing will not be shared with other parties.
There is no need to worry. Our machines are designed for easy installation and operation.
Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.
We will also provide:
detailed installation and operation manuals
machine layout drawings
wiring diagrams
online technical support (video call / photos / videos)
If needed, we can also arrange an engineer to come to your factory to help with installation and training. Many of our customers complete installation smoothly with our online guidance.
30% deposit is paid before production, the balance paid after inspection confrmation, before shipment.
