Profil-Informationen
Strut channel is a structural support profile used to mount, brace, and connect pipes, conduits, cable trays, HVAC systems, and other equipment. Ribs improve profile stiffness, while serrated edges provide controlled engagement with compatible channel nuts and fittings.
Common materials include galvanized steel, pre-galvanized steel, carbon steel, and stainless steel. These profiles are widely used in construction, electrical, mechanical, solar, and industrial applications and are typically manufactured by cold Walzprofiliermaschinen.
Typische Anwendungsbereiche
| Pipe Rack Support Systems | Electrical Cable Tray Support |
| HVAC Duct Support Systems | Seismic Bracing Systems |
Profilangaben
| Profil | Strut Channel, Galvanized Strut, Unistrut Channel, C Channel, and Slotted Channel |
| Gängiges Material | Galvanized steel / Stainless steel |
| Streckgrenze | 235-345Mpa |
| Dicke | 1.5 – 2.5 mm |
| Dimension | Width1-5/8″ x Height 1-5/8″, 3-1/4″, customizable |
| Profilfunktionen | Serrated Edges |
| Reinforcing Ribs | |
| Pre-Punched Holes |
Produktionslinie
The Strut Channel Roll Forming Machine is a highly automated production line designed to continuously form ribbed strut channels with serrated edges. It integrates precision punching, guided forming, synchronized flying hydraulic cutting, and rigid gearbox-driven forming for consistent profiles and efficient high-volume production.
Flussdiagramm
Decoiler → Leveler → Hydraulic punching machine → Guiding → Roll forming machine → Flying hydraulic cut → Out table
Live-Testvideo aus der Fabrik 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.
Warum sollten Sie sich für diese Rollform-Produktionslinie entscheiden?
✅ Continuous Production at Higher Output
Flying hydraulic cutting keeps roll forming running during cutting, reducing stop-start cycles and improving production efficiency.
✅ Accurate Punching Before Forming
Punching the flat strip before forming improves hole positioning and reduces alignment errors in finished channels.
✅ Rigid Forming for Ribbed Serrated Profiles
Cast-iron stands and gearbox drive provide rigid, synchronized forming for consistent ribs, serrated edges, and overall channel dimensions.
Maschinendetails 🎯
Funktion von Maschinen
Abwickelvorrichtung
The decoiler continuously feeds the steel coil into the production line at a controlled speed. Its stable coil unwinding helps maintain smooth material feeding and supports uninterrupted production of long strut channel profiles.
Nivellierer
The leveler removes coil-set and material deformation before forming. By delivering flatter and more consistent strip material, it helps improve dimensional stability and reduce profile distortion during subsequent punching and roll forming.
♦ Hydraulic Punching Machine
The hydraulic punching unit creates mounting holes according to the specified hole pattern before roll forming. Accurate punching ensures consistent hole positions and helps the finished strut channels meet installation and assembly requirements.
Guiding System
The guiding system aligns the strip accurately before it enters the forming section. Proper material positioning helps maintain profile symmetry, punching alignment, and stable forming results throughout continuous production.
♦ Roll Forming Machine
The roll forming section gradually bends the punched strip into the required strut channel geometry through multiple forming stations. Cast-iron stands and a gearbox driving system provide rigidity and stable power transmission for consistent forming.
♦ Flying Hydraulic Cut
The flying hydraulic cutting unit cuts formed strut channels to the programmed length without stopping the roll forming process. During cutting, the unit synchronizes its movement with the profile, minimizing relative movement and maintaining accurate cut lengths.
Fotos der Maschine
Technische Daten dieser Profilier-Produktionslinie
| Komponente | Spezifikation | Details |
| Abwickelvorrichtung | Typ | Hydraulik |
| Kapazität | 5T | |
| Coil Width | Max. 500mm | |
| Erweitertes Angebot | 460–520mm | |
| Nivellierer | Typ | 3 upper + 4 lower leveling rollers |
| Walze Material | 40Cr steel, heat treated | |
| Hydraulic punching | Hole Types | blong Holes, customizable |
| Hole Position | According to Profile Drawing | |
| Die Material | Cr12MoV / SKD11 | |
| Die Hardness | HRC 58–62 | |
| Synchronization | Servo Feeding & Punching Synchronization | |
| Walzprofiliermaschine | Stationsnummer | 23 Stands |
| Walze Material | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Rahmenstruktur | Ständer aus Gusseisen | |
| Antriebssystem | Getriebe | |
| Formable Thickness | 1.5–2.5mm | |
| Schneidevorrichtung | Typ | Hydraulik |
| Leistung | 5.5kw | |
| Klingenmaterial | Cr12MoV | |
| Schneidemodus | Formed profile blade mold | |
| Operation Mode | Non-stop cutting (Forming works while cutting) | |
| PLC-Schaltschrank | SPS | SIEMENS |
| HMI-Touchscreen | MCGS/SIEMENS/Schneider | |
| Geber | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Produktionslinie | Gesamtleistung | Around 40kw |
| Formgeschwindigkeit | 15-20 m/min | |
| Line Dimension | LWH 27 × 2.5 × 1.7m | |
| Machine Weight | 20 Ton | |
| Operator benötigt | 1–2 Personen |
This strut channel roll forming machine features a 5T hydraulic decoiler, servo-synchronized punching, 23 forming stands with GCr15 rollers and 76mm solid shafts, plus a gearbox drive and non-stop hydraulic cutting. Designed for 1.5–2.5mm material, it runs at 15–20 m/min with Siemens PLC control and requires only 1–2 operators.
Customizable Roll Forming Solutions
Our Manual Changeover Strut Channel Roll Forming Machine is customized for your specific strut channel profile, including channel dimensions, rib pattern, serrated edges, material thickness, and punching layout.
The forming stations, tooling, punching system, cutting length, and line speed are configured according to your profile drawings. Manual changeover allows practical production of different strut channel sizes for electrical supports, HVAC systems, piping, solar mounting, and construction applications.
| Material | Dicke | Produktionsgeschwindigkeit | Automatisierungsgrad |
| Perforation | Prägung | Schneiden | Maschinenfarbe |
| Eine Maschine für mehrere Profilgrößen | …… | ||
Umfassende Dienstleistungen und Support
Sicherheitskonzepte
Es sind optionale Schutzabdeckungen erhältlich, die das Bedienpersonal vor beweglichen Bauteilen schützen und gleichzeitig die Sicherheit am Arbeitsplatz sowie die Einhaltung gesetzlicher Vorschriften verbessern.
Garantie
2 Jahre Garantie mit lebenslangem technischem Support und Kundendienst.
Professionell verpacken
Die Maschinen sind in Plastikfolie verpackt und zur einfachen Identifizierung und Montage beschriftet und im Container mit Stahlseilen gesichert.
Installationsanleitung
Neben kostenpflichtigen Installations- und Schulungsleistungen vor Ort stellen wir Ihnen vor dem Versand Installations- und Bedienungsanleitungen sowie Anleitungsvideos zur Verfügung.
Profiliermaschinen werden weltweit geliefert
Von unserem Werk zu Kunden auf der ganzen Welt.
Unsere Profiliermaschinen wurden bereits erfolgreich an Kunden in zahlreichen Ländern und Branchen geliefert, darunter im Bauwesen, im Bereich Lagersysteme, bei Solaranlagen und in der Stahlverarbeitung.
Jedes Projekt spiegelt unsere technische Kompetenz, unsere Fertigungskapazitäten und unser Engagement wider, zuverlässige Lösungen im Bereich der Metallumformung anzubieten, die den langfristigen Erfolg unserer Kunden sichern.
Häufig gestellte Fragen
The machine can be customized for ribbed strut channels with serrated edges, different profile dimensions, hole patterns, material thicknesses, and required production specifications.
Flying hydraulic cutting allows the cutter to move synchronously with the formed profile, so roll forming can continue during cutting instead of stopping for every cut.
Yes. The hydraulic punching system can be configured according to hole size, spacing, quantity, position, and customer-specific punching patterns required for installation.
Yes. The line integrates automated feeding, leveling, punching, forming, synchronized flying cutting, and programmed control to reduce manual intervention and improve production consistency.
Es gibt keinen Grund zur Sorge. Unsere Maschinen sind für eine einfache Installation und Bedienung konzipiert.
Vor dem Versand werden wir die Hauptmontage und die Tests in unserem Werk abschließen. Wenn die Maschine bei Ihnen eintrifft, müssen Sie sie nur noch in Position bringen, die Stromversorgung anschließen und sie kann in Betrieb gehen.
Wir stellen auch zur Verfügung:
ausführliche Installations- und Betriebsanleitungen
Maschinen-Layout-Zeichnungen
Verdrahtungsschemata
technische Online-Unterstützung (Videoanruf / Fotos / Videos)
Bei Bedarf können wir auch einen Techniker organisieren, der in Ihr Werk kommt, um bei der Installation und Schulung zu helfen. Viele unserer Kunden schließen die Installation mit Hilfe unserer Online-Anleitung reibungslos ab.
30% Anzahlung wird vor der Produktion, der Restbetrag nach Inspektion confrmation, vor dem Versand bezahlt.
