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Maquinaria Goalon

Saw-Cut Strut Channel Roll Forming Machine with Auto Stacker

Información adicional

Velocidad

20-25 m/min

Estación de conformado

19

Grosor del material

1.5-2mm

Anchura del material

300-400mm

Estructura del bastidor

Soporte de hierro fundido

Sistema de conducción

Caja de cambios

Potencia total

11-18kw

Información sobre el perfil

Strut channel is a structural metal framing profile with a U-shaped or channel-shaped cross-section, commonly featuring inward lips for fastening. It supports pipes, electrical conduits, cable trays, HVAC systems, solar components, and other building services.

It is widely used in construction, electrical, mechanical, and industrial installations, with strong demand in North America, Europe, the Middle East, and Asia. Common materials include galvanized steel, carbon steel, and stainless steel, typically produced using a Máquina perfiladora de canales de puntal.

Typical Applications
Pipe Rack Support SystemsElectrical Cable Tray Support
HVAC Duct Support SystemsSeismic Bracing Systems
Profile Specification
PerfilStrut Channel, Galvanized Strut, Unistrut Channel, C Channel, and Slotted Channel
Common MaterialGalvanized steel / Stainless steel
Yield Strength235-345Mpa
Espesor1.5 – 2.5 mm
DimensiónWidth1-5/8″ x Height 1-5/8″, 3-1/4″, customizable
Profile FeaturesSerrated Edges
Reinforcing Ribs
Pre-Punched Holes
Standard Dimension
mmInch
21×1013/16×13/32″
21×2113/16×13/16″
41×211-5/8×13/16″
41×221-5/8X7/8″
41×251-5/8×1″
41×411-5/8×1-5/8″
41×621-5/8×2-7/16″
41×821-5/8X3-1/4″
Personalizable

Línea de producción

This strut channel roll forming machine is designed for continuous production of accurately punched, formed, and cut strut channels. Flying saw cutting eliminates cut-off scrap, while automatic stacking delivers neatly arranged finished profiles for easier handling, storage, and transportation.

Organigrama

Decoiler with Leveler → Punch press → Guiding → Roll forming machine → Flying saw cut → Auto stacker

Factory Live Test Video 🎯

Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.

Why Choose This Roll Forming Production Line

✅ Zero Cut-Off Scrap
Saw cutting eliminates conventional cut-off waste, helping preserve steel yield and reduce cumulative material costs over long production runs.

✅ Continuous Forming During Cutting
The flying saw synchronizes with the moving profile, allowing continuous roll forming instead of stopping the line for each cut.

✅ Ready-to-Handle Stacked Profiles
The automatic stacker neatly bundles finished channels, reducing manual collection and making storage, loading, and transportation more efficient.

Machine Details 🎯

Function Of Machines

Decoiler & Leveling Machine

The decoiler and leveling machine continuously feeds the steel coil into production while correcting coil curvature. Stable material feeding helps maintain consistent punching positions and forming accuracy throughout the strut channel roll forming machine.

♦ Punching Machine

The punching unit creates mounting holes and other required patterns before roll forming. Punching accuracy is important because hole positions must remain consistent after the flat strip is progressively shaped into the final strut channel profile.

Guiding System

The guiding system aligns the punched strip before it enters the forming section. Proper lateral positioning reduces material deviation and helps maintain dimensional consistency during continuous roll forming.

♦ Roll Forming Machine

The roll forming section progressively shapes the flat steel strip through multiple forming stations. Cast-iron stands and a gearbox-driven system provide rigid support and stable transmission for consistent profile forming during continuous production.

♦ Flying Saw Cutting

The flying hydraulic saw cuts the formed strut channel to the required length without stopping the roll forming process. The cutting unit travels with the moving profile during cutting, minimizing relative movement and maintaining production continuity.

♦ Automatic Stacker

The automatic stacker receives finished strut channels and arranges them into orderly bundles. This reduces manual handling after cutting and makes the profiles easier to move, store, load, and transport.

Machine Photos
Specifications Of This Roll Forming Production Line
ComponentEspecificacionesDetails
DesbobinadoraTipoHidráulico
Capacity5T 
Coil WidthMax. 500mm
Ampliar la gama460–520mm
NiveladorTipo3 upper + 4 lower leveling rollers
Material del rodillo40Cr steel, heat treated
Prensa punzonadoraHole TypesOblong holes, customizable
Hole PositionAccording to profile drawing
Die MaterialCr12MoV / SKD11
Die HardnessHRC 58-62
SynchronizationServo feeding & punching synchronization
Máquina perfiladoraStation Number23 Stands
Material del rodilloGCr15, HRC 58–62° heat treatment
Shaft Diameter & Material76mm solid shaft, 40Cr heat treatment
Estructura del marcoSoporte de hierro fundido
Sistema de conducciónCaja de cambios
Formable Thickness1.5–2.5mm
Dispositivo de corteTipoSaw cut
Potencia5.5kw
Material de la hojaCr12MoV
WasteNo waste
Operation ModeCutting while roll forming machine keeps running
Armario de control PLCPLCSIEMENS
HMI touch screenMCGS/SIEMENS/Schneider
CodificadorOMRON
LanguageCustomizable language touch screen
FunctionalitySpeed, length, and quantity preset with material position feedback
Línea de producciónTotal PowerAround 40kw
Velocidad de conformado15-20 m/min
Line DimensionLWH 27 × 2.5 × 1.7m
Machine Weight20 Ton
Se necesita operario1–2 persons

This strut channel roll forming machine combines 5T hydraulic decoiling, servo-synchronized punching, and 23 forming stands for 1.5–2.5 mm material. Its 5.5 kW flying saw cuts without stopping production or generating cut-off waste, while Siemens PLC control and automatic stacking support 15–20 m/min continuous production with only 1–2 operators.

 

Customizable Roll Forming Solutions

Our Saw-Cut Strut Channel Roll Forming Machine with Auto Stacker is customized for your specific strut channel profile, including channel dimensions, rib pattern, serrated edges, material thickness, and punching layout.

The forming stations, tooling, punching system, cutting length, and line speed are configured according to your profile drawings. Manual changeover allows practical production of different strut channel sizes for electrical supports, HVAC systems, piping, solar mounting, and construction applications.

MaterialEspesorVelocidad de producciónAutomation level
PerforationEmbossingCorteMachine color
One machine for multiple profile sizes……

Comprehensive Services & Support

Diseños de seguridad

Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.

Garantía

2-year warranty with lifetime technical support and after-sales service.

Embalaje profesional

Las máquinas se embalan en film de plástico y se etiquetan para facilitar su identificación y montaje, y se fijan dentro del contenedor con cables de acero.

Guía de instalación

Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.

Roll Forming Machines Delivered Worldwide

From our factory to customers across the globe.

Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.

Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.

Preguntas frecuentes

The machine can be customized for ribbed strut channels with serrated edges, different profile dimensions, hole patterns, material thicknesses, and required production specifications.

The flying saw cuts each strut channel to length without producing cut-off scrap, helping maximize steel utilization while keeping the roll forming process running continuously.

Yes. The hydraulic punching system can be configured according to hole size, spacing, quantity, position, and customer-specific punching patterns required for installation.

Yes. The line integrates automated feeding, leveling, punching, forming, synchronized flying cutting, and programmed control to reduce manual intervention and improve production consistency.

No hay por qué preocuparse. Nuestras máquinas están diseñadas para facilitar su instalación y funcionamiento.

Antes del envío, terminaremos el montaje principal y las pruebas en nuestra fábrica. Cuando llegue la máquina, solo tendrá que colocarla en posición, conectar la fuente de alimentación y podrá empezar a trabajar.

También proporcionaremos:

  • manuales detallados de instalación y funcionamiento

  • planos de disposición de la máquina

  • diagramas de cableado

  • asistencia técnica en línea (videollamada / fotos / vídeos)

Si es necesario, también podemos organizar que un ingeniero se desplace a su fábrica para ayudarle con la instalación y la formación. Muchos de nuestros clientes completan la instalación sin problemas con nuestra guía en línea.

30% depósito se paga antes de la producción, el saldo pagado después de la inspección confrmation, antes del envío.

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