Profile Information
Rack box beam is designed in two main forms: 1. One-piece box beam; 2. CC box beam.
The produced CC box beam is a closed rectangular section formed by mechanically joining two C-shaped profiles. It is widely used in pallet racking systems due to its high load-bearing capacity and structural stability.
Typical Applications
| Heavy-duty pallet racking systems | Automated storage and retrieval systems (as/rs) |
| Distribution centers and logistics hubs | High-density storage systems |
Profile Specification
| Profile | CC rack box beam | ||
| Common Material | Galvanized steel/hot-rolled steel | ||
| Yield Strength | 235–550 MPa (customizable) | ||
| Thickness | 1.5-2.5mm | ||
| Profile Features | Manufactured by interlocking two C-shaped profiles | ||
| Comparison:The one-piece rack box beam is roll-formed from a single steel strip. 🔍 Click to know more | |||
| Closed square tube cross-section | |||
Production Line
High-efficiency CC box beam roll forming line producing interlocked double-C rack beams with flexible size adjustment, stable forming, and continuous high-speed cutting for industrial storage systems.
Flow Chart
Decoiler → Leveler → Guiding → Hydraulic pre cut→Roll forming machine → Flying hydraulic cut → Transport table → Seaming machine → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our heavy-duty box beam production line under continuous operational testing.
Why Choose This Roll Forming Production Line
✅ Automatic Width Adjustment
Automatic width adjustment allows rapid specification changes, significantly reducing setup downtime for various beam sizes.
✅ Mechanical Seaming Process
Replaces costly laser welding with a gearbox-driven seaming machine to tightly interlock double-C profiles efficiently.
✅ High End-to-End Automation
Integrates PLC-controlled roll forming, motorized flipping, precision alignment, and automatic seaming into one continuous line.
Machine Details 🎯
Function Of Machines
Decoiler
Hydraulic decoiler with coil expansion and automatic feeding ensures stable strip unwinding for continuous rack box beam production.
Leveler
High-precision leveling unit removes coil deformation and provides flat material feeding for accurate beam forming.
Hydraulic Pre Cut
Hydraulic pre-cutting system reduces material waste and enables non-stop roll forming operation for different beam lengths.
♦ Roll Forming Machine
The roll forming machine precisely forms the steel strip into a C-shaped profile through multiple roller stations. Designed for rack box beam production, it ensures accurate profile dimensions, smooth edges, and consistent forming quality. The machine can be customized for different beam sizes, thicknesses, and load requirements while maintaining high-speed continuous production.
Flying Hydraulic Cut
Flying hydraulic cutting system cuts finished box beam profiles to preset lengths without stopping the forming process, improving production efficiency and maintaining accurate cutting performance.
♦ Transport Table
The transport table automatically receives, transfers, flips, and aligns the formed C profiles before seam closing. Its synchronized conveying system ensures accurate positioning of two profiles, reducing manual handling and improving the stability and efficiency of the rack box beam assembly process.
♦ Seaming Machine
The seaming machine combines two formed C-shaped profiles into a closed box beam through precise interlocking and seam forming. It ensures a strong connection between profiles, consistent beam dimensions, and excellent structural performance. The automatic seaming process improves production efficiency and provides reliable quality for heavy-duty pallet rack applications.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Decoiler | Type | Hydraulic |
| Capacity | 5T | |
| Inner diameter | 450-530mm | |
| Outer diameter | Max. Φ1600mm | |
| Feeding Mode | Automatic coil feeding | |
| Leveler | Type | 3 upper + 4 lower leveling rollers |
| Roller Material | 40Cr steel, heat treated | |
| Pre-Cut | Type | Hydraulic |
| Roll Forming Machine | Size Changeover | Automatic size adjustment |
| Structure | Cast-iron stand | |
| Driving System | Chain transmission | |
| Machine Base | 350x6mm H steel | |
| Station Number | 18–22 forming stations | |
| Forming Speed | 15–20m/min | |
| Roller Material | GCr15 steel rollers with CNC machining, heat treatment, precision finishing, polishing, and chrome plating, achieving HRC 58–60 hardness. | |
| Shaft Material | 45# steel shafts with CNC machining, quenching and tempering, precision finishing, polishing, and chrome plating | |
| Post-Cut | Type | Hydraulic |
| Cutting Mode | C-shape blade | |
| Operation Mode | Cutting while roll forming machine keeps running | |
| Cutting Accuracy | ±1mm | |
| Transport Table | Structure | Roller conveyor with positioning system |
| Drive Mode | Motor-driven conveying and pneumatic controling | |
| Seaming Machine | Working Mode | Automatic mechanical seaming |
| Operation Mode | Continuous automatic assembly | |
| PLC control cabinet | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Encoder | OMRON | |
| Production Line | Total Power | 30kw |
| Production Speed | 15–20m/min | |
| Dimension | LWH 18×1.4×1.6m | |
| Weight | 35T |
This production line features a heavy-duty cast-iron forming structure, 350×6mm H-steel base, and GCr15 precision rollers with CNC machining and HRC 58–60 hardness, ensuring long-term stability and consistent profile accuracy. Equipped with automatic size adjustment and Siemens PLC control, it delivers efficient production of high-quality rack box beams with reliable dimensional control.
Customizable Box Beam Forming Solutions
Our High Auto CC Rack Box Beam Roll Forming Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Thickness | Production speed | Automation level |
| Perforation | Embossing | Cutting | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Safety Designs
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Warranty
2-year warranty with lifetime technical support and after-sales service.
Professional Packing
Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.
Installation Guide
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Frequently Asked Question
The standard configuration operates at 15–20 m/min. Higher-end configurations can reach 30–40 m/min, and even higher speeds can be customized according to specific production requirements.
Lead times range from 30-50 days post-order, varying by customization level and supplier location. We typically require 45 days for standard machines.
Yes. After communicating with you about your requirements, we can first provide a quotation and a similar solution based on a profile that is close to your needs for your reference. Once the exact drawing becomes available, we can update the quotation and configuration accordingly at any time.
Yes. We are a professional manufacturer that produces both standard market profiles and customized profiles. We can also sign an agreement to ensure that your drawing will not be shared with other parties.
There is no need to worry. Our machines are designed for easy installation and operation.
Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.
We will also provide:
detailed installation and operation manuals
machine layout drawings
wiring diagrams
online technical support (video call / photos / videos)
If needed, we can also arrange an engineer to come to your factory to help with installation and training. Many of our customers complete installation smoothly with our online guidance.
30% deposit is paid before production, the balance paid after inspection confrmation, before shipment.
