Production Line
High-efficiency CC box beam roll forming line producing interlocked double-C rack beams with flexible size adjustment, stable forming, and continuous high-speed cutting for industrial storage systems.
- Flexible size production
- High-speed continuous output
- Reduced changeover downtime
- Accurate beam alignment
- Stable thick material forming
- Lower labor dependency
The line can be customized for various CC box beam designs, including different heights, widths, thickness ranges, and hole patterns, ensuring compatibility with diverse rack system specifications.
Ideal for rack system manufacturers producing heavy-duty box beams requiring flexible sizing, high output efficiency, and consistent interlocking quality for warehouse and logistics applications.
1. Flow Chart
Decoiler → Leveler → Guiding → Hydraulic pre cut→Roll forming machine → Flying hydraulic cut → Transport table → Seaming machine → Out table
| 2. Basic Specifications of This Line | |||
| Speed | 15-20m/min,customizable | Operator Needed | 1-2 persons |
| Machine Frame | Wall panel | Driving System | Chains |
| Dimension | LWH 7*1.8*2m | Weight | 15T |
| Container | 1*40GP+(1*20GP) | Power Supply | Customizable |
| 3. Machine Components | |||
| Decoiler*1 | Roll forming machine*1 | Cutting unit*2 | PLC control cabinet*1 |
| Transport table*1 | Tool box*1 | Spare parts | Seaming machine*1 |
*For reference only; subject to the actual machines.
Profile Information
The produced box beam is a closed rectangular section formed by mechanically joining two C-shaped profiles. It is widely used in pallet racking systems due to its high load-bearing capacity and structural stability.
How Does The Roll Forming Machine Work?
Machine Details
Steel Coil Decoiler
Steel coil decoiler is used to unwind metal coils smoothly for feeding into roll forming, cutting, or punching processes.
Manual decoiler is a basic and economical option, while motorized and hydraulic decoilers are also available for higher efficiency and automation:
| Power Type | Manual | Steel Coil Width | Max 1250mm |
| Loading Capacity | 3/5/7/10 Ton | Expanding Range | 460-50mm |
Leveler
The leveling unit (upper 3, lower 4 rollers) removes coil stress and improves flatness before forming. It ensures consistent feeding and profile accuracy. Compared to simpler leveling systems, this configuration delivers better performance for thicker materials and high-precision applications.
Pre-cut
Pre-cutting trims the coil before roll forming, reducing material waste and enabling flexible length control. It is especially useful for short production runs or varying beam lengths without stopping the line.
Roll Forming Machine
This roll forming machine uses a cast-iron stand for rigidity and chain transmission for stable power delivery. With automatic width adjustment, it allows fast size changes for different box beam specifications. Compared to manual adjustment systems, it improves efficiency, repeatability, and reduces operator dependency.
| Speed | 20m/min | Forming Station | 18 Stands |
| Motor Power | 7.5Kw | Shaft Diameter | 76mm, solid |
| Driving System | Chain | Roller Material | Gcr15,HRC58-62° |
| Frame Structure | Cast iron stand | Shaft Material | 40Cr heat treatment |
Flying Hydraulic Cut
The tracking cutting system performs continuous cutting without stopping the line, synchronizing with forming speed.
It significantly increases production efficiency and ensures precise length accuracy, especially for high-output production.
Transfer Platform
The transfer platform flips one formed C profile and aligns it with another, ensuring precise positioning before seaming. It guarantees correct orientation and tight matching, which is critical for achieving consistent interlocking quality and reducing assembly errors.
Seaming Machine
The seaming machine uses a gearbox-driven structure to tightly interlock two C profiles into a closed box beam. Its dual-side automatic adjustment ensures consistent seam quality across different sizes, improving structural strength and production efficiency.
Safety Designs
Chain covers are installed to protect operators and extend chain service life. Full-machine mesh covers (slidable) provide visibility with safety. Flip-type covers ensure convenient access with enhanced protection.
Safety signs are applied to continuously alert operators.
PLC Control Cabinet & Encoder
In a cold roll forming line, the encoder works with the PLC to provide real-time feedback on material position and speed, ensuring precise feed, synchronized forming, and accurate length control for cutting and punching.
Production speed, product length, and quantity can be set on the control cabinet. The display language can be customized according to customer requirements.
Other Customization Details
The machine comes standard with a blue main color and orange accents. Other colors can be customized free of charge.
The default metal nameplate is Goalon, which can also be customized at no additional cost.
Basic Services
Professional Packing
Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.
Installation Guide
Free customized manuals, operationvideos, installationvideos, and remote video supportare provided.
The standard configuration operates at 15–20 m/min. Higher-end configurations can reach 30–40 m/min, and even higher speeds can be customized according to specific production requirements.
Lead times range from 30-50 days post-order, varying by customization level and supplier location. We typically require 45 days for standard machines.
Yes. After communicating with you about your requirements, we can first provide a quotation and a similar solution based on a profile that is close to your needs for your reference. Once the exact drawing becomes available, we can update the quotation and configuration accordingly at any time.
Yes. We are a professional manufacturer that produces both standard market profiles and customized profiles. We can also sign an agreement to ensure that your drawing will not be shared with other parties.
There is no need to worry. Our machines are designed for easy installation and operation.
Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.
We will also provide:
detailed installation and operation manuals
machine layout drawings
wiring diagrams
online technical support (video call / photos / videos)
If needed, we can also arrange an engineer to come to your factory to help with installation and training. Many of our customers complete installation smoothly with our online guidance.
30% deposit is paid before production, the balance paid after inspection confrmation, before shipment.
