Informações sobre o perfil
Rack box beam is designed in two main forms: 1. One-piece box beam; 2. CC box beam.
The produced CC box beam is a closed rectangular section formed by mechanically joining two C-shaped profiles. It is widely used in pallet racking systems due to its high load-bearing capacity and structural stability.
Typical Applications
| Heavy-duty pallet racking systems | Automated storage and retrieval systems (as/rs) |
| Distribution centers and logistics hubs | High-density storage systems |
Profile Specification
| Perfil | CC rack box beam | ||
| Common Material | Galvanized steel/hot-rolled steel | ||
| Yield Strength | 235–550 MPa (customizable) | ||
| Espessura | 1.5-2.5mm | ||
| Profile Features | Manufactured by interlocking two C-shaped profiles | ||
| Comparison:The one-piece rack box beam is roll-formed from a single steel strip. 🔍 Click to know more | |||
| Closed square tube cross-section | |||
Linha de produção
High-efficiency CC box beam roll forming line producing interlocked double-C rack beams with flexible size adjustment, stable forming, and continuous high-speed cutting for industrial storage systems.
Fluxograma
Desbobinador → Nivelador → Guiamento → Pré-corte hidráulico → Máquina de moldagem por rolo → Corte hidráulico voador → Mesa de transporte → Máquina de costura → Mesa de saída
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our heavy-duty box beam production line under continuous operational testing.
Why Choose This Roll Forming Production Line
✅ Automatic Width Adjustment
Automatic width adjustment allows rapid specification changes, significantly reducing setup downtime for various beam sizes.
✅ Mechanical Seaming Process
Replaces costly laser welding with a gearbox-driven seaming machine to tightly interlock double-C profiles efficiently.
✅ High End-to-End Automation
Integrates PLC-controlled roll forming, motorized flipping, precision alignment, and automatic seaming into one continuous line.
Machine Details 🎯
Function Of Machines
Desbobinador
Hydraulic decoiler with coil expansion and automatic feeding ensures stable strip unwinding for continuous rack box beam production.
Leveler
High-precision leveling unit removes coil deformation and provides flat material feeding for accurate beam forming.
Hydraulic Pre Cut
Hydraulic pre-cutting system reduces material waste and enables non-stop roll forming operation for different beam lengths.
♦ Roll Forming Machine
The roll forming machine precisely forms the steel strip into a C-shaped profile through multiple roller stations. Designed for rack box beam production, it ensures accurate profile dimensions, smooth edges, and consistent forming quality. The machine can be customized for different beam sizes, thicknesses, and load requirements while maintaining high-speed continuous production.
Flying Hydraulic Cut
Flying hydraulic cutting system cuts finished box beam profiles to preset lengths without stopping the forming process, improving production efficiency and maintaining accurate cutting performance.
♦ Transport Table
The transport table automatically receives, transfers, flips, and aligns the formed C profiles before seam closing. Its synchronized conveying system ensures accurate positioning of two profiles, reducing manual handling and improving the stability and efficiency of the rack box beam assembly process.
♦ Seaming Machine
The seaming machine combines two formed C-shaped profiles into a closed box beam through precise interlocking and seam forming. It ensures a strong connection between profiles, consistent beam dimensions, and excellent structural performance. The automatic seaming process improves production efficiency and provides reliable quality for heavy-duty pallet rack applications.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Desbobinador | Tipo | Hydraulic |
| Capacity | 5T | |
| Inner diameter | 450-530mm | |
| Outer diameter | Max. Φ1600mm | |
| Feeding Mode | Automatic coil feeding | |
| Leveler | Tipo | 3 upper + 4 lower leveling rollers |
| Material do rolo | 40Cr steel, heat treated | |
| Pre-Cut | Tipo | Hydraulic |
| Máquina formadora de rolos | Size Changeover | Automatic size adjustment |
| Structure | Suporte em ferro fundido | |
| Sistema de condução | Chain transmission | |
| Machine Base | 350x6mm H steel | |
| Station Number | 18–22 forming stations | |
| Velocidade de moldagem | 15–20m/min | |
| Material do rolo | GCr15 steel rollers with CNC machining, heat treatment, precision finishing, polishing, and chrome plating, achieving HRC 58–60 hardness. | |
| Material do veio | 45# steel shafts with CNC machining, quenching and tempering, precision finishing, polishing, and chrome plating | |
| Post-Cut | Tipo | Hydraulic |
| Cutting Mode | C-shape blade | |
| Operation Mode | Cutting while roll forming machine keeps running | |
| Cutting Accuracy | ±1mm | |
| Tabela de transporte | Structure | Roller conveyor with positioning system |
| Drive Mode | Motor-driven conveying and pneumatic controling | |
| Seaming Machine | Working Mode | Automatic mechanical seaming |
| Operation Mode | Continuous automatic assembly | |
| Armário de controlo PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Linha de produção | Total Power | 30kw |
| Velocidade de produção | 15–20m/min | |
| Dimensão | LWH 18×1.4×1.6m | |
| Peso | 35T |
This production line features a heavy-duty cast-iron forming structure, 350×6mm H-steel base, and GCr15 precision rollers with CNC machining and HRC 58–60 hardness, ensuring long-term stability and consistent profile accuracy. Equipped with automatic size adjustment and Siemens PLC control, it delivers efficient production of high-quality rack box beams with reliable dimensional control.
Customizable Box Beam Forming Solutions
Our High Auto CC Rack Box Beam Roll Forming Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Espessura | Velocidade de produção | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Projectos de segurança
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantia
2-year warranty with lifetime technical support and after-sales service.
Embalagem profissional
As máquinas são embaladas em película de plástico e etiquetadas para facilitar a identificação e a montagem, e fixadas no interior do contentor com cabos de aço.
Guia de instalação
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Perguntas frequentes
A configuração standard funciona a 15-20 m/min. As configurações de topo de gama podem atingir 30-40 m/min, e até velocidades mais elevadas podem ser personalizadas de acordo com requisitos de produção específicos.
Os prazos de entrega variam entre 30 e 50 dias após a encomenda, variando consoante o nível de personalização e a localização do fornecedor. Normalmente, exigimos 45 dias para máquinas padrão.
Sim. Depois de comunicarmos consigo sobre os seus requisitos, podemos primeiro fornecer uma cotação e uma solução semelhante baseada num perfil próximo das suas necessidades para sua referência. Quando o desenho exato estiver disponível, podemos atualizar o orçamento e a configuração em conformidade em qualquer altura.
Sim. Somos um fabricante profissional que produz tanto perfis padrão de mercado como perfis personalizados. Também podemos assinar um acordo para garantir que o seu desenho não será partilhado com outras partes.
Não há necessidade de se preocupar. As nossas máquinas foram concebidas para serem fáceis de instalar e utilizar.
Antes do envio, terminaremos a montagem principal e os testes na nossa fábrica. Quando a máquina chega, só precisa de a colocar na posição, ligar a fonte de alimentação e pode começar a trabalhar.
Também forneceremos:
manuais pormenorizados de instalação e funcionamento
desenhos de disposição de máquinas
diagramas de cablagem
apoio técnico em linha (videochamada / fotografias / vídeos)
Se necessário, também podemos organizar a deslocação de um engenheiro à sua fábrica para ajudar na instalação e na formação. Muitos dos nossos clientes concluem a instalação sem problemas com a nossa orientação online.
O depósito 30% é pago antes da produção, o saldo é pago após a confirmação da inspeção, antes do envio.
