Información sobre el perfil
Heavy-duty rack uprights support pallet racking systems, featuring perforated C or box profiles. Widely used in the US, Europe, and industrial logistics sectors.
Typically produced from 1.5–3.0mm cold-rolled or galvanized steel, ensuring high load capacity, structural rigidity, and durability for demanding warehouse applications.
Typical Applications
| Heavy-duty pallet racking systems | Automated storage and retrieval systems (as/rs) |
| Distribution centers and logistics hubs | High-density storage systems |
Profile Specification
| Perfil | Heavy-duty rack upright | ||
| Common Material | Galvanized steel/hot-rolled steel | ||
| Yield Strength | 235–550 MPa (customizable) | ||
| Espesor | 1.5-2.5mm | ||
| Profile Features | Various Hole Shapes And Slot Patterns | ||
| Tall, Narrow Profile With Multiple Bends | |||
| Regularly Spaced Slots For Adjustable Beam Connections | |||
Línea de producción
High-efficiency roll forming line for heavy-duty rack uprights, delivering precise punching, stable forming, and continuous cutting for industrial storage systems.
Organigrama
Decoiler with leveler → Punch press → Guiding → Roll forming machine → Flying hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our heavy-duty box beam production line under continuous operational testing.
Why Choose This Roll Forming Production Line
✅ High-Precision Continuous Punching & Feeding
Servo feeder and dynamic punch press eliminate cumulative pitch errors, ensuring precise hole spacing for seamless warehouse rack assembly.
✅ Flying Cut Technology Maximizes Line Output
Follow-up hydraulic cutting system enables non-stop continuous roll forming, maintaining a high production speed of 20-25m/min without cycle pauses.
✅ Heavy-Duty Station Design for Thick Materials
Features 18 forming stands with GCr15 rollers (HRC58-62°) and 40Cr solid shafts, effortlessly processing 1.5–2.5mm structural steel plates.
Machine Details 🎯
Function Of Machines
Desenrollador de bobinas de acero con nivelador
The integrated decoiler and leveling unit combines material feeding and flattening in one system, saving space and improving synchronization.
Compared to separated units, it reduces alignment errors and labor. It ensures stable strip feeding, especially critical for thick materials. Optional hydraulic expansion, pressing arm, and higher-capacity configurations are available.
♦ Punch Press & Looping Pit
The servo feeder ensures accurate strip positioning into the punch press, minimizing cumulative errors. The punch press performs high-speed hole punching with consistent precision, critical for rack assembly compatibility.
It supports custom dies for various hole patterns. Higher-tonnage presses or multi-station punching solutions are available depending on production demands.
♦ Roll Forming Machine
La perfiladora es la unidad central para dar forma a los paneles de tejado IBR, utilizando múltiples estaciones de perfilado para formar gradualmente el perfil trapezoidal.
Garantiza unas dimensiones precisas, un acabado superficial liso, un funcionamiento estable y una calidad constante de los paneles, lo que la hace adecuada para una producción continua y de alta eficiencia.
♦ Cutting Device
The flying hydraulic cutting system enables continuous production without stopping the roll forming process. The cutting unit synchronizes with profile speed, achieving precise length control without deformation.
This high-end configuration improves efficiency. Standard stop-cut solutions are also available for lower budget requirements.
Armario de control PLC y codificador
En una línea de perfilado en frío, el codificador trabaja con el PLC para proporcionar información en tiempo real sobre la posición y la velocidad del material, lo que garantiza un avance preciso, un perfilado sincronizado y un control exacto de la longitud de corte y punzonado.
La velocidad de producción, la longitud del producto y la cantidad pueden ajustarse en el armario de control. El idioma de la pantalla puede personalizarse según los requisitos del cliente.
Machine Photos
Optional Upgrade —— Punch Line
For the production of heavy-duty rack upright profiles, we recommend separating the punching and roll forming processes into two independent lines.
This setup improves production efficiency and process flexibility while reducing downtime, allowing each line to be optimized independently for stable and consistent production.
Specifications Of This Roll Forming Production Line
| Component | Especificaciones | Details |
| Desbobinadora | Tipo | Hidráulico |
| Capacity | 5T | |
| Nivelador | Tipo | 3 upper+4 lower shaft rollers |
| Perfiladora | Size changeover | Automatic |
| Potencia | 7,5 kW | |
| Structure | Soporte de hierro fundido | |
| Sistema de conducción | Cadena | |
| Machine base | 350x6mm H steel | |
| Station number | 18 main stands | |
| Velocidad de conformado | 15-20 m/min | |
| Material del rodillo | GCr15 steel rollers with CNC machining, heat treatment, precision finishing, polishing, and chrome plating, achieving HRC 58–60 hardness. | |
| Shaft material | 45# steel shafts with CNC machining, quenching and tempering, precision finishing, polishing, and chrome plating | |
| Welder | Tipo | Laser |
| Operation Mode | Forming machine keeps running when welding | |
| Corte | Tipo | Saw |
| Operation Mode | Forming machine keeps running when cutting | |
| Armario de control PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Production line | Potencia total | 11-18kw |
| Velocidad | 15-18m/min | |
| Dimensión | LWH 10×1.4×1.6m | |
| Peso | 6-10T |
This production line features a heavy-duty 350x6mm H-steel base structure and GCr15 CNC-machined rollers (HRC 58–60), ensuring maximum structural stability and zero precision loss over millions of cycles. With integrated Siemens PLC and Omron encoders, operators achieve real-time speed monitoring and sub-millimeter length cutting control.
Customizable Rack Upright Forming Solutions
We customize the line based on upright profile design, hole patterns, thickness range, and load requirements, ensuring compatibility with different racking systems and standards.
Ideal for racking manufacturers producing heavy-duty warehouse systems requiring high strength, precise hole alignment, and stable mass production of thick steel uprights.
| Material | Espesor | Velocidad de producción | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Diseños de seguridad
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantía
2-year warranty with lifetime technical support and after-sales service.
Embalaje profesional
Las máquinas se embalan en film de plástico y se etiquetan para facilitar su identificación y montaje, y se fijan dentro del contenedor con cables de acero.
Guía de instalación
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Preguntas frecuentes
La configuración estándar funciona a 15-20 m/min. Las configuraciones de gama alta pueden alcanzar 30-40 m/min, e incluso se pueden personalizar velocidades superiores en función de los requisitos específicos de producción.
Los plazos de entrega oscilan entre 30 y 50 días a partir del pedido, según el nivel de personalización y la ubicación del proveedor. Las máquinas estándar suelen tardar 45 días.
Not always. Flying cut improves efficiency and output. Stop-cut is a more economical option depending on production speed requirements.
Sí. Somos un fabricante profesional que produce tanto perfiles estándar del mercado como perfiles personalizados. También podemos firmar un acuerdo para garantizar que su dibujo no se compartirá con terceros.
No hay por qué preocuparse. Nuestras máquinas están diseñadas para facilitar su instalación y funcionamiento.
Antes del envío, terminaremos el montaje principal y las pruebas en nuestra fábrica. Cuando llegue la máquina, solo tendrá que colocarla en posición, conectar la fuente de alimentación y podrá empezar a trabajar.
También proporcionaremos:
manuales detallados de instalación y funcionamiento
planos de disposición de la máquina
diagramas de cableado
asistencia técnica en línea (videollamada / fotos / vídeos)
Si es necesario, también podemos organizar que un ingeniero se desplace a su fábrica para ayudarle con la instalación y la formación. Muchos de nuestros clientes completan la instalación sin problemas con nuestra guía en línea.
30% depósito se paga antes de la producción, el saldo pagado después de la inspección confrmation, antes del envío.
