Profile Information
Strut channels are structural metal framing profiles with a U-shaped channel and inward-facing lips, providing a practical framework for mounting pipes, conduits, cable trays, solar components, and HVAC systems.
They are commonly produced from galvanized steel, carbon steel, or stainless steel using a strut channel roll forming machine. The profiles are widely used in construction, MEP installation, electrical systems, and industrial projects across North America, Europe, the Middle East, and Asia.
Typical Applications
| Pipe Rack Support Systems | Electrical Cable Tray Support |
| HVAC Duct Support Systems | Seismic Bracing Systems |
Profile Specification
| Profile | Strut Channel, Galvanized Strut, Unistrut Channel, C Channel, and Slotted Channel |
| Common Material | Galvanized steel / Stainless steel |
| Yield Strength | 235-345Mpa |
| Thickness | 1.5 – 2.5 mm |
| Dimension | Width1-5/8″ x Height 1-5/8″, 3-1/4″, customizable |
| Profile Features | Serrated Edges |
| Reinforcing Ribs | |
| Pre-Punched Holes |
Production Line
This strut channel roll forming machine produces accurately formed strut channels with integrated leveling, wall-panel forming structure, chain-driven transmission, hydraulic punching, and cutting. Its dual-size cutting die supports two profile dimensions, reducing die replacement time and tooling costs for flexible production.
Flow Chart
Decoiler → Guiding → Leveler → Roll forming machine → Hydraulic punch → Hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.
Why Choose This Roll Forming Production Line
✅ One Die, Two Sizes
A dual-size cutting die handles two profiles, reducing tooling purchases and die-change downtime.
✅ Lower Upfront Tooling Cost
Sharing one cutting die for two sizes reduces tooling investment without requiring separate cutting equipment.
✅ Practical Punching & Forming
Hydraulic punching follows continuous forming, supporting customized hole patterns while keeping the line structure cost-conscious.
Machine Details 🎯
Function Of Machines
Manual Decoiler
The manual decoiler supports coil loading and controlled material unwinding before forming. Its simple structure keeps equipment cost low and suits customers with moderate production volumes or budget-conscious projects.
Guiding
The guiding system centers the strip before leveling and forming. Proper alignment helps prevent material deviation, edge deformation, and profile dimensional variation during continuous production.
Leveler
The leveler removes coil-set and strip deformation before forming. Integrated with the forming machine, it provides a more compact layout while improving material flatness and forming stability.
♦ Roll Forming Machine
The wall-panel structure provides a rigid forming base, while the chain-driven system transfers power through the forming stands. This configuration supports stable continuous forming of strut channel profiles at practical production speeds.
♦ Hydraulic Punch
The hydraulic punching unit creates mounting holes or customized slot patterns according to the required profile design. Its controlled punching action provides repeatable hole positioning before the finished profile reaches the cutting section.
♦ Hydraulic Cut
The hydraulic cutting system separates formed profiles to the required length after forming. The customized two-size cutting die accommodates two strut channel dimensions, reducing tooling investment and die-change downtime.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Decoiler | Type | Manual |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Expanding Range | 460–520mm | |
| Roll Forming Machine | Station Number | 23 Stands |
| Roller Material | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Frame Structure | Wall panel structure | |
| Driving System | Chain transmission | |
| Formable Thickness | 1.5–2.5mm | |
| Hydraulic punching | Hole Types | blong Holes, customizable |
| Hole Position | According to Profile Drawing | |
| Die Material | Cr12MoV / SKD11 | |
| Die Hardness | HRC 58–62 | |
| Type | Stop to punch | |
| Cutting Device | Type | Hydraulic |
| Power | 5.5kw | |
| Blade Material | Cr12MoV | |
| Cutting Mode | Formed profile blade mold | |
| Operation Mode | Stop to cut | |
| PLC Control Cabinet | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Encoder | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Production Line | Total Power | Around 40kw |
| Forming Speed | 15 m/min | |
| Line Dimension | LWH 27 × 2.5 × 1.7m | |
| Machine Weight | 20 Ton | |
| Operator Needed | 1–2 persons |
Customizable Roll Forming Solutions
Our Dual-Size Strut Channel Roll Forming Machine with Post-Punching is customized for your specific strut channel profile, including channel dimensions, rib pattern, serrated edges, material thickness, and punching layout.
The forming stations, tooling, punching system, cutting length, and line speed are configured according to your profile drawings. Manual changeover allows practical production of different strut channel sizes for electrical supports, HVAC systems, piping, solar mounting, and construction applications.
| Material | Thickness | Production speed | Automation level |
| Perforation | Embossing | Cutting | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Safety Designs
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Warranty
2-year warranty with lifetime technical support and after-sales service.
Professional Packing
Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.
Installation Guide
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Frequently Asked Question
The machine can be customized for ribbed strut channels with serrated edges, different profile dimensions, hole patterns, material thicknesses, and required production specifications.
Flying hydraulic cutting allows the cutter to move synchronously with the formed profile, so roll forming can continue during cutting instead of stopping for every cut.
Yes. The hydraulic punching system can be configured according to hole size, spacing, quantity, position, and customer-specific punching patterns required for installation.
Yes. The line integrates automated feeding, leveling, punching, forming, synchronized flying cutting, and programmed control to reduce manual intervention and improve production consistency.
There is no need to worry. Our machines are designed for easy installation and operation.
Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.
We will also provide:
detailed installation and operation manuals
machine layout drawings
wiring diagrams
online technical support (video call / photos / videos)
If needed, we can also arrange an engineer to come to your factory to help with installation and training. Many of our customers complete installation smoothly with our online guidance.
30% deposit is paid before production, the balance paid after inspection confrmation, before shipment.
