Production Line
This pu foam rolling shutter door roll forming machine produces insulated shutter slats with stable shaping, continuous foaming, and high-speed automatic production for commercial and residential door systems.
This roll forming machine can be customized for different garage door panel and rolling shutter slat designs, including profile dimensions, foam density, steel thickness, and punching requirements.
Recommended for rolling shutter manufacturers, insulated door producers, and building material factories requiring continuous production of PU foam shutter slats with stable quality and high efficiency.
1. Flow Chart
2 Sets Manual Decoilers → Roll Forming Machine → PU Foaming Unit → Roll Forming Machine → Flying Saw Cutt → Run-Out Table
| 2. Basic Specifications of This Line | |||
| Speed | 15-20m/min,customizable | Operator Needed | 1-2 persons |
| Machine Frame | Cast-iron stand | Driving System | Gearbox |
| Dimension | LWH 7*1.8*2m | Weight | 15T |
| Container | 1*40GP+(1*20GP) | Power Supply | Customizable |
| 3. Machine Components | |||
| Decoiler*1 | Roll forming machine*1 | Cutting unit*1 | PLC control cabinet*1 |
| Out table*2 | Tool box*1 | Spare parts | |
*For reference only; subject to the actual machines.
Profile Information
PU foam rolling shutter doors provide better thermal insulation, sound reduction, wind resistance, and security than standard shutter doors. They usually use color-coated steel or galvanized steel with 0.25-0.5mm thickness.
The most common production method uses a continuous roll forming machine combined with PU foam injection and flying saw cutting for automatic insulated shutter slat production.
How Does The Roll Forming Machine Work?
Machine Details
Decoiler unit
Two decoilers feed upper and lower steel coils simultaneously, creating space for PU foam filling. Hydraulic or motorized decoilers improve loading efficiency and material feeding stability.
| Power Type | Manual | Steel Coil Width | Max 1250mm |
| Loading Capacity | 5/7/10 Ton | Expanding Range | 460-50mm |
Roll Forming Machine
The roll forming machine gradually shapes steel strips through multiple forming stations.
Cast-iron stands and gearbox transmission provide stronger stability, accurate profile forming, lower vibration, and reliable long-term continuous production performance.
| Speed | 20m/min | Forming Station | 18 Stands |
| Motor Power | 7.5Kw | Shaft Diameter | 76mm, solid |
| Driving System | Chain | Roller Material | Gcr15,HRC58-62° |
| Frame Structure | Wall panel | Shaft Material | 40Cr heat treatment |
PU foam unit
The PU foaming and heating system injects polyurethane evenly between steel layers and controls curing temperature, ensuring stable bonding strength, insulation performance, and consistent foam density.
High-speed saw cut
The flying saw cutting unit performs continuous cutting without stopping the roll forming machine.
During cutting, the saw system synchronously moves with the profile speed, creating relative static positioning for precise cutting. This system delivers smooth cutting surfaces, accurate lengths, higher production efficiency, and minimal material waste.
Safety Designs
Chain covers are installed to protect operators and extend chain service life. Full-machine mesh covers (slidable) provide visibility with safety. Flip-type covers ensure convenient access with enhanced protection.
Safety signs are applied to continuously alert operators.
PLC Control Cabinet & Encoder
In a cold roll forming line, the encoder works with the PLC to provide real-time feedback on material position and speed, ensuring precise feed, synchronized forming, and accurate length control for cutting and punching.
Production speed, product length, and quantity can be set on the control cabinet. The display language can be customized according to customer requirements.
Other Customization Details
The machine comes standard with a blue main color and orange accents. Other colors can be customized free of charge.
The default metal nameplate is Goalon, which can also be customized at no additional cost.
Basic Services
Professional Packing
Machines are packed in plastic film and labeled for easy identification and assembly, and secured inside the container with steel cables.
Installation Guide
Free customized manuals, operationvideos, installationvideos, and remote video supportare provided.
The standard configuration operates at 15–20 m/min. Higher-end configurations can reach 30–40 m/min, and even higher speeds can be customized according to specific production requirements.
Lead times range from 40-70 days post-order, varying by customization level and supplier location. We typically require 50 days for standard machines.
Yes. We are a professional manufacturer that produces both standard market profiles and customized profiles. We can also sign an agreement to ensure that your drawing will not be shared with other parties.
There is no need to worry. Our machines are designed for easy installation and operation.
Before shipment, we will finish the main assembly and testing in our factory. When the machine arrives, you only need to place it in position, connect the power supply, and it can start working.
We will also provide:
detailed installation and operation manuals
machine layout drawings
wiring diagrams
online technical support (video call / photos / videos)
If needed, we can also arrange an engineer to come to your factory to help with installation and training. Many of our customers complete installation smoothly with our online guidance.
