Informações sobre o perfil
Scaffold planks are formed metal walking platforms with reinforced profiles and embossed surfaces, providing a stable, slip-resistant surface for scaffolding, stairs, walkways, and temporary access platforms.
Typically made from galvanized or mild steel, they are also used in workshops and industrial areas where slip resistance and easy cleaning are important. They are commonly manufactured with a dedicated scaffold plank roll forming machine.
Typical Applications
| Pipe Rack Support Systems | Electrical Cable Tray Support |
| HVAC Duct Support Systems | Seismic Bracing Systems |
Profile Specification
| Perfil | Strut Channel, Galvanized Strut, Unistrut Channel, C Channel, and Slotted Channel |
| Common Material | Galvanized steel / Stainless steel |
| Yield Strength | 235-345Mpa |
| Espessura | 1.5 – 2.5 mm |
| Dimensão | Width1-5/8″ x Height 1-5/8″, 3-1/4″, customizable |
| Profile Features | Serrated Edges |
| Reinforcing Ribs | |
| Pre-Punched Holes |
Standard Dimension
| mm | Inch |
| 21×10 | 13/16×13/32″ |
| 21×21 | 13/16×13/16″ |
| 41×21 | 1-5/8×13/16″ |
| 41×22 | 1-5/8X7/8″ |
| 41×25 | 1-5/8×1″ |
| 41×41 | 1-5/8×1-5/8″ |
| 41×62 | 1-5/8×2-7/16″ |
| 41×82 | 1-5/8X3-1/4″ |
| Personalizável | |
Linha de produção
This máquina de perfilagem de perfis em U is engineered for manufacturers prioritizing accurate punching and rigid, stable forming over maximum line speed. The integrated line combines leveling, punching, guided feeding, gearbox-driven forming, and hydraulic cut-off, achieving up to 15 m/min with stop-to-cut operation.
Fluxograma
Decoiler with leveler→ Punch press → Guiding → Roll forming machine → Hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.
Why Choose This Roll Forming Production Line
✅ Precision Punching Before Forming
Pre-forming punching keeps hole positions stable, reducing deformation risks and avoiding secondary drilling after forming.
✅ Rigid Forming for Consistent Profiles
Cast-iron stands and gearbox drive provide rigid forming support, helping maintain channel geometry during continuous production.
✅ 15 m/min Without High-Speed Cutting
Stop-to-cut operation still delivers up to 15 m/min, balancing practical output with lower cutting-system complexity and cost.
✅ For customers who prioritize punching accuracy and robust forming performance, we recommend this configuration.
Machine Details 🎯
Function Of Machines
Decoiler & Leveler
The decoiler and leveler continuously unwind the steel coil and correct material flatness before punching. This helps provide stable strip feeding, reducing material deviation and improving dimensional consistency throughout the máquina de perfilagem de perfis em U.
♦ Punch Press
The punch press creates the required holes or slots before forming, allowing accurate positioning according to the customer’s profile drawing. Its robust punching capacity makes the line suitable for customers who place high importance on hole accuracy and repeatability.
Orientação
The guiding system keeps the punched strip correctly aligned before entering the forming section. Proper strip positioning helps prevent lateral deviation, protects the forming tooling, and supports consistent profile geometry during continuous production.
♦ Roll Forming Machine
The roll forming section progressively bends the punched strip into the required strut channel profile. Cast-iron stands and a gearbox driving system provide rigid support and stable power transmission for consistent forming performance.
♦ Hydraulic Cut
The hydraulic cut-out table cuts the formed strut channel to the programmed length. This version uses stop-to-cut operation, where forming pauses during cutting to prevent profile movement and maintain reliable cutting accuracy.
Optional Upgrade ——High Speed Flying Cut
| Cutting Method | Stop-to-Cut | Flying Cut |
| Cutting Principle | Forming stops during cutting | Cutter synchronizes with forming |
| Velocidade de produção | Up to 15 m/min | Higher speed available |
| Production Volume | Suitable for moderate output | Suitable for high output |
| Main Advantage | Simpler and cost-effective | Continuous, higher-speed production |
| Recommended For | Customers allocating more budget to punching and forming performance | Customers requiring higher production capacity |
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Desbobinador | Tipo | Hydraulic |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Expansão da gama | 460–520mm | |
| Leveler | Tipo | 3 upper + 4 lower leveling rollers |
| Material do rolo | 40Cr steel, heat treated | |
| Prensa de punção | Hole Types | Oblong holes, customizable |
| Hole Position | According to profile drawing | |
| Die Material | Cr12MoV / SKD11 | |
| Die Hardness | HRC 58–62 | |
| Synchronization | Servo feeding & punching synchronization | |
| Máquina formadora de rolos | Station Number | 23 Stands |
| Material do rolo | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Estrutura do quadro | Suporte em ferro fundido | |
| Sistema de condução | Caixa de velocidades | |
| Formable Thickness | 1.5–2.5mm | |
| Dispositivo de corte | Tipo | Hydraulic |
| Potência | 5.5kw | |
| Material da lâmina | Cr12MoV | |
| Cutting Mode | Formed profile blade mold | |
| Operation Mode | Stop to cut | |
| Armário de controlo PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Linha de produção | Total Power | Around 40kw |
| Velocidade de moldagem | 15-20 m/min | |
| Line Dimension | LWH 27 × 2.5 × 1.7m | |
| Machine Weight | 20 Ton | |
| Operador necessário | 1–2 persons |
This strut channel roll forming machine features a 5T hydraulic decoiler, servo-synchronized punching, 23 forming stands with GCr15 rollers and 76mm solid shafts, plus a gearbox drive and non-stop hydraulic cutting. Designed for 1.5–2.5mm material, it runs at 15–20 m/min with Siemens PLC control and requires only 1–2 operators.
Customizable Roll Forming Solutions
Our Heavy-Duty Strut Channel Roll Forming Machine with Punch Press is customized for your specific strut channel profile, including channel dimensions, rib pattern, serrated edges, material thickness, and punching layout.
The forming stations, tooling, punching system, cutting length, and line speed are configured according to your profile drawings. Manual changeover allows practical production of different strut channel sizes for electrical supports, HVAC systems, piping, solar mounting, and construction applications.
| Material | Espessura | Velocidade de produção | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Projectos de segurança
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantia
2-year warranty with lifetime technical support and after-sales service.
Embalagem profissional
As máquinas são embaladas em película de plástico e etiquetadas para facilitar a identificação e a montagem, e fixadas no interior do contentor com cabos de aço.
Guia de instalação
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Perguntas frequentes
The machine can be customized for ribbed strut channels with serrated edges, different profile dimensions, hole patterns, material thicknesses, and required production specifications.
Flying hydraulic cutting allows the cutter to move synchronously with the formed profile, so roll forming can continue during cutting instead of stopping for every cut.
Yes. The hydraulic punching system can be configured according to hole size, spacing, quantity, position, and customer-specific punching patterns required for installation.
Yes. The line integrates automated feeding, leveling, punching, forming, synchronized flying cutting, and programmed control to reduce manual intervention and improve production consistency.
Não há necessidade de se preocupar. As nossas máquinas foram concebidas para serem fáceis de instalar e utilizar.
Antes do envio, terminaremos a montagem principal e os testes na nossa fábrica. Quando a máquina chega, só precisa de a colocar na posição, ligar a fonte de alimentação e pode começar a trabalhar.
Também forneceremos:
manuais pormenorizados de instalação e funcionamento
desenhos de disposição de máquinas
diagramas de cablagem
apoio técnico em linha (videochamada / fotografias / vídeos)
Se necessário, também podemos organizar a deslocação de um engenheiro à sua fábrica para ajudar na instalação e na formação. Muitos dos nossos clientes concluem a instalação sem problemas com a nossa orientação online.
O depósito 30% é pago antes da produção, o saldo é pago após a confirmação da inspeção, antes do envio.
