Información sobre el perfil
Heavy-duty rack uprights are vertical load-bearing members in storage systems, featuring perforated C or sigma profiles. Widely used in the United States, Europe, and warehouse-intensive markets.
Typically produced from 1.5–3.0mm galvanized or cold-rolled steel, ensuring high load capacity, structural rigidity, and long-term durability under repetitive loading conditions.
Typical Applications
| Warehouse Storage Racking | Industrial Pallet Racking Systems |
| Heavy Duty Storage Shelving | Automated Warehouse Systems |
Profile Specification
| Perfil | Rack Upright (Vertical Post / Omega / C-Channel Profile) |
| Common Material | Galvanized Steel / Cold-Rolled Steel (Q235, Q355, ASTM A653) |
| Yield Strength | 235 – 355 MPa |
| Espesor | 1.5 – 2.5 mm |
| Profile Features | Perforated / Pre-punched structural design (Teardrop, Diamond, or Oval holes) |
| High load-bearing capacity with stiffening ribs | |
| High structural rigidity and anti-buckling capability | |
| Standardized hole pitch for precise beam connector alignment |
Línea de producción
Designed for forming pre-punched heavy-duty rack uprights, this line ensures precise shaping, stable operation, and consistent structural strength for industrial storage systems.
Ideal for rack manufacturers using separate punching lines, requiring high-strength uprights, stable forming quality, and efficient batch production of standardized or semi-custom profiles.
Organigrama
Punch Line: Decoiler → Leveler → Punch press → Decoiler
Roll forming production line: Decoiler → Guiding → Roll Forming Machine → Hydraulic Cutting → Out Table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our rack upright roll forming production line under continuous operational testing.
Why Choose This Roll Forming Production Line
✅ High Pre-Punched Profile Compatibility
Handles pre-punched coils seamlessly with customizable station settings to accommodate diverse upright hole patterns and dimensions.
✅ Heavy-Gauge Forming with Low Distortion
Processes 1.5–3.0mm heavy steel across 18 roller stations, minimizing material internal stress and post-forming structural deformation.
✅ High-Precision Hydraulic Cutting and Control
Features Cr12MoV hydraulic blades and PLC encoder tracking to guarantee continuous shear accuracy within ±1mm length tolerance.
Machine Details 🎯
Function Of Machines
Máquina perfiladora
La perfiladora es la unidad central para dar forma a los paneles de tejado IBR, utilizando múltiples estaciones de perfilado para formar gradualmente el perfil trapezoidal.
Garantiza unas dimensiones precisas, un acabado superficial liso, un funcionamiento estable y una calidad constante de los paneles, lo que la hace adecuada para una producción continua y de alta eficiencia.
Hydraulic Cutting Device
La perfiladora es la unidad central para dar forma a los paneles de tejado IBR, utilizando múltiples estaciones de perfilado para formar gradualmente el perfil trapezoidal.
Garantiza unas dimensiones precisas, un acabado superficial liso, un funcionamiento estable y una calidad constante de los paneles, lo que la hace adecuada para una producción continua y de alta eficiencia.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Especificaciones | Details |
| Desbobinadora | Tipo | Hidráulico |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Ampliar la gama | 460–520mm | |
| Máquina perfiladora | Station Number | 23 Stands |
| Material del rodillo | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Estructura del marco | Double wall panel structure | |
| Sistema de conducción | Chain transmission | |
| Formable Thickness | 1.5–2.5mm | |
| Dispositivo de corte | Tipo | Hidráulico |
| Potencia | 5.5kw | |
| Material de la hoja | Cr12MoV | |
| Cutting Mode | Formed profile blade mold (N molds for N dimensions) | |
| Operation Mode | Non-stop cutting (Forming works while cutting) | |
| Armario de control PLC | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Codificador | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Línea de producción | Total Power | Around 18.5kw |
| Velocidad de conformado | 15-20 m/min | |
| Line Dimension | LWH 14 × 1.0 × 1.4m | |
| Machine Weight | 15 Ton |
Engineered for heavy-duty warehouse storage manufacturing, this high-performance Rack Upright Roll Forming Machine processes 1.5–3.0mm steel profiles across 18 specialized forming stands.
Powered by a 7.5 kW motor and 5.5 kW hydraulic system, it achieves production speeds of 15–20 m/min with ±1mm cutting tolerance. Featuring GCr15 heat-treated rollers, 76mm solid 40Cr shafts, and integrated PLC encoder control, this line guarantees maximum structural accuracy and low material deformation.
Customizable Rack Upright Forming Solutions
Our Rack Roll Forming Machine offers comprehensive customization options to meet diverse storage racking requirements.
From adjustable profile dimensions to integrated perforation and embossing units, we tailor every component for high-speed continuous production.
| Material | Espesor | Velocidad de producción | Automation level |
| Perforation | Embossing | Corte | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Diseños de seguridad
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantía
2-year warranty with lifetime technical support and after-sales service.
Embalaje profesional
Las máquinas se embalan en film de plástico y se etiquetan para facilitar su identificación y montaje, y se fijan dentro del contenedor con cables de acero.
Guía de instalación
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Preguntas frecuentes
La configuración estándar funciona a 15-20 m/min. Las configuraciones de gama alta pueden alcanzar 30-40 m/min, e incluso se pueden personalizar velocidades superiores en función de los requisitos específicos de producción.
Los plazos de entrega oscilan entre 30 y 50 días a partir del pedido, según el nivel de personalización y la ubicación del proveedor. Las máquinas estándar suelen tardar 45 días.
Yes, with roll tooling adjustments or quick-change systems, multiple upright sizes can be manufactured on the same line.
Sí. Somos un fabricante profesional que produce tanto perfiles estándar del mercado como perfiles personalizados. También podemos firmar un acuerdo para garantizar que su dibujo no se compartirá con terceros.
No hay por qué preocuparse. Nuestras máquinas están diseñadas para facilitar su instalación y funcionamiento.
Antes del envío, terminaremos el montaje principal y las pruebas en nuestra fábrica. Cuando llegue la máquina, solo tendrá que colocarla en posición, conectar la fuente de alimentación y podrá empezar a trabajar.
También proporcionaremos:
manuales detallados de instalación y funcionamiento
planos de disposición de la máquina
diagramas de cableado
asistencia técnica en línea (videollamada / fotos / vídeos)
Si es necesario, también podemos organizar que un ingeniero se desplace a su fábrica para ayudarle con la instalación y la formación. Muchos de nuestros clientes completan la instalación sin problemas con nuestra guía en línea.
30% depósito se paga antes de la producción, el saldo pagado después de la inspección confrmation, antes del envío.
