Informations sur le profil
Strut channels are structural metal framing profiles used to support pipes, cables, electrical equipment, solar components, and mechanical installations. Their slotted or punched design enables flexible fastening and adjustable connections.
Commonly produced from galvanized or pre-galvanized steel, strut channels are widely used in construction and MEP projects across North America, Europe, the Middle East, and Asia. A dedicated machine de profilage pour profilés en U forms the profile continuously to maintain dimensional consistency.
Typical Applications
| Pipe Rack Support Systems | Electrical Cable Tray Support |
| HVAC Duct Support Systems | Seismic Bracing Systems |
Profile Specification
| Profile | Strut Channel, Galvanized Strut, Unistrut Channel, C Channel, and Slotted Channel |
| Common Material | Galvanized steel / Stainless steel |
| Yield Strength | 235-345Mpa |
| Thickness | 1.5 – 2.5 mm |
| Dimension | Width1-5/8″ x Height 1-5/8″, 3-1/4″, customizable |
| Profile Features | Serrated Edges |
| Reinforcing Ribs | |
| Pre-Punched Holes |
Standard Dimension
| mm | Inch |
| 21×10 | 13/16×13/32″ |
| 21×21 | 13/16×13/16″ |
| 41×21 | 1-5/8×13/16″ |
| 41×22 | 1-5/8X7/8″ |
| 41×25 | 1-5/8×1″ |
| 41×41 | 1-5/8×1-5/8″ |
| 41×62 | 1-5/8×2-7/16″ |
| 41×82 | 1-5/8X3-1/4″ |
| Personnalisable | |
Ligne de production
This high-efficiency machine de profilage pour profilés en U is designed for continuous production of punched strut channels. Flying punching and flying hydraulic cutting keep the profile moving during processing, while the double-head decoiler reduces coil-change downtime for demanding production schedules.
Organigramme
Decoiler → Guiding → Leveler → Roll forming machine → Flying hydraulic punch → Flying hydraulic cut → Out table
Factory Live Test Video 🎯
Prior to shipment, every Goalon roll forming machine undergoes strict trial testing. Below is the live footage of our roll forming production line under continuous operation.
Why Choose This Roll Forming Production Line
✅ Continuous Punching & Forming
Flying punching keeps forming running during hole production, avoiding repeated stops and improving usable production time.
✅ Non-Stop Hydraulic Cutting
The flying cutter matches profile speed during cutting, maintaining continuous forming and consistent cut lengths without stopping the line.
✅ Faster Coil Changeover
The double-head decoiler prepares a second coil in advance, reducing waiting time when the running coil is depleted.
Machine Details 🎯
Function Of Machines
♦ Double-Head Decoiler
The double-head decoiler holds two steel coils, allowing the operator to prepare the next coil while the current coil is running out. This shortens coil-change time and helps maintain a more continuous production schedule.
Guide
The guiding system centers the strip before leveling and forming. Accurate strip alignment helps prevent lateral deviation, reducing the risk of profile distortion and supporting consistent dimensions throughout the strut channel roll forming machine.
Niveleur
The leveler removes coil-set and residual strip curvature before forming. A flatter strip enters the forming section with improved stability, helping the **strut channel roll forming machine** produce straighter profiles with more consistent forming quality.
♦ Roll Forming Machine
The roll forming machine uses cast-iron stands and a gear-driven transmission to progressively form the steel strip into the required strut channel profile. The rigid structure supports stable forming and accurate profile geometry during continuous production.
♦ Flying Hydraulic Punch
The integrated flying hydraulic punch performs holes or slots while the profile continues moving through the forming section. The punching unit synchronizes its movement with the line speed, avoiding unnecessary forming stops and improving production continuity.
♦ Flying Hydraulic Cut
The flying hydraulic cut separates finished strut channels without stopping the roll forming process. During cutting, the unit travels at the same speed as the profile, creating relative movement close to zero and helping maintain accurate cut lengths.
Machine Photos
Specifications Of This Roll Forming Production Line
| Component | Specification | Details |
| Decoiler | Type | Double head |
| Capacity | 5T | |
| Coil Width | Max. 500mm | |
| Élargissement de la gamme | 460–520mm | |
| Niveleur | Type | 3 upper + 4 lower leveling rollers |
| Matériau du rouleau | 40Cr steel, heat treated | |
| Machine à former des rouleaux | Station Number | 23 Stands |
| Matériau du rouleau | GCr15, HRC 58–62° heat treatment | |
| Shaft Diameter & Material | 76mm solid shaft, 40Cr heat treatment | |
| Structure du cadre | Support en fonte | |
| Système de conduite | Gearbox | |
| Formable Thickness | 1.5–2.5mm | |
| Hydraulic punching | Hole Types | blong Holes, customizable |
| Hole Position | According to Profile Drawing | |
| Die Material | Cr12MoV / SKD11 | |
| Die Hardness | HRC 58–62 | |
| Type | Punching while roll forming | |
| Dispositif de coupe | Type | Hydraulique |
| Power | 5.5kw | |
| Matériau de la lame | Cr12MoV | |
| Cutting Mode | Formed profile blade mold | |
| Operation Mode | Stop to cut | |
| PLC Control Cabinet | PLC | SIEMENS |
| HMI touch screen | MCGS/SIEMENS/Schneider | |
| Encodeur | OMRON | |
| Language | Customizable language touch screen | |
| Functionality | Speed, length, and quantity preset with material position feedback | |
| Ligne de production | Total Power | Around 40kw |
| Vitesse de formage | 15-20 m/min | |
| Line Dimension | LWH 27 × 2.5 × 1.7m | |
| Machine Weight | 20 Ton | |
| Opérateur nécessaire | 1–2 persons |
This machine de profilage pour profilés en U is built for 1.5–2.5 mm steel and runs at 15–20 m/min through 23 forming stands. A 5T double-head decoiler, 40Cr leveling rollers, GCr15 forming rollers, 76 mm solid shaft, SIEMENS PLC, and approximately 40 kW total power provide a robust 20-ton production line.
Customizable Roll Forming Solutions
Our Flying-Punching & Cutting Ribbed Strut Channel Roll Forming Machine is customized for your specific strut channel profile, including channel dimensions, rib pattern, serrated edges, material thickness, and punching layout.
The forming stations, tooling, punching system, cutting length, and line speed are configured according to your profile drawings. Manual changeover allows practical production of different strut channel sizes for electrical supports, HVAC systems, piping, solar mounting, and construction applications.
| Material | Thickness | Vitesse de production | Automation level |
| Perforation | Embossing | Découpe | Machine color |
| One machine for multiple profile sizes | …… | ||
Comprehensive Services & Support
Conceptions de sécurité
Optional safety covers are available to protect operators from moving components while improving workplace safety and compliance.
Garantie
2-year warranty with lifetime technical support and after-sales service.
Emballage professionnel
Les machines sont emballées dans un film plastique et étiquetées pour faciliter l'identification et l'assemblage, et fixées à l'intérieur du conteneur à l'aide de câbles en acier.
Guide d'installation
Besides paid on-site installation and training services, we provide installation and operation manuals, along with operation videos before shipment for guidance.
Roll Forming Machines Delivered Worldwide
From our factory to customers across the globe.
Our roll forming machines have been successfully delivered to customers across multiple countries and industries, including construction, storage systems, solar mounting, and steel fabrication.
Each project reflects our engineering expertise, manufacturing capability, and commitment to providing reliable metal forming solutions for long-term customer success.
Questions fréquemment posées
The machine can be customized for ribbed strut channels with serrated edges, different profile dimensions, hole patterns, material thicknesses, and required production specifications.
Flying hydraulic cutting allows the cutter to move synchronously with the formed profile, so roll forming can continue during cutting instead of stopping for every cut.
Yes. The hydraulic punching system can be configured according to hole size, spacing, quantity, position, and customer-specific punching patterns required for installation.
Yes. The line integrates automated feeding, leveling, punching, forming, synchronized flying cutting, and programmed control to reduce manual intervention and improve production consistency.
Il n'y a pas lieu de s'inquiéter. Nos machines sont conçues pour être faciles à installer et à utiliser.
Avant l'expédition, nous terminons l'assemblage principal et les tests dans notre usine. Lorsque la machine arrive, il vous suffit de la mettre en place, de brancher l'alimentation électrique et elle peut commencer à fonctionner.
Nous fournissons également :
des manuels d'installation et d'utilisation détaillés
les plans d'implantation des machines
schémas de câblage
support technique en ligne (appel vidéo / photos / vidéos)
Si nécessaire, nous pouvons également organiser la venue d'un ingénieur dans votre usine pour vous aider à l'installation et à la formation. Nombre de nos clients effectuent l'installation sans problème grâce à nos conseils en ligne.
Le dépôt de 30% est payé avant la production, le solde est payé après la confirmation de l'inspection, avant l'expédition.
